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ACI 440R 07 2007

$53.93

440R-07 Report on Fiber-Reinforced Polymer (FRP) Reinforcement for Concrete Structures

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ACI 2007 104
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Applications of fiber-reinforced polymer (FRP) composites as reinforcement for concrete structures have been growing rapidly in recent years. ACI Committee 440 has published design guidelines for internal FRP reinforcement, externally bonded FRP reinforcement for strengthening, prestressed FRP reinforcement, and test methods for FRP products. Although these guidelines exist, new products and applications continue to be developed. Thus, this report summarizes the current state of knowledge on these materials and their application to concrete and masonry structures. The purpose of this report is to act as an introduction to FRP materials in areas where ACI guides exist, and to provide information on the properties and behavior of concrete structures containing FRP in areas where guides are not currently available. If an ACI guide is available, the guide document supersedes information in this report, and the guide should always be followed for design and application purposes. ACI Committee 440 is also in the process of developing new guides and thus the current availability of guides should be checked by the reader. In addition to the material properties of the constituent materials (that is, resins and fibers) and products, current knowledge of FRP applications, such as internal reinforcement including prestressing, external strengthening of concrete and masonry structures, and structural systems, is discussed in detail. The document also addresses durability issues and the effects of extreme events, such as fire and blast. A summary of some examples of field applications is presented. Keywords: aramid fibers; blast; bridges; buildings; carbon fibers; composite materials; corrosion; design; dowels; ductility; durability; external reinforcement; fatigue; fiber-reinforced polymer (FRP); fibers; fire; glass fiber; masonry; mechanical properties; polymer resin; prestressed concrete; seismic; stay-in-place forms; structural systems; test methods.

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3 CONTENTS
CONTENTS
4 CHAPTER 1— INTRODUCTION AND SCOPE
CHAPTER 1— INTRODUCTION AND SCOPE
1.1— Introduction
1.1— Introduction
5 1.2—Historical perspective of FRP composites
1.2—Historical perspective of FRP composites
6 1.2.1 Industry statistics
1.2.1 Industry statistics
1.2.2 Product and benefits for construction applications
1.2.2 Product and benefits for construction applications
CHAPTER 2— NOTATION AND DEFINITIONS
CHAPTER 2— NOTATION AND DEFINITIONS
2.1—Notation
2.1—Notation
7 2.2—Definitions
2.2—Definitions
10 CHAPTER 3— CODES AND STANDARDS
CHAPTER 3— CODES AND STANDARDS
3.1—Materials
3.1—Materials
3.2—Internal FRP reinforcement
3.2—Internal FRP reinforcement
11 3.3—External FRP reinforcement
3.3—External FRP reinforcement
13 CHAPTER 4— COMPOSITE MATERIALS AND PROCESSES
CHAPTER 4— COMPOSITE MATERIALS AND PROCESSES
4.1— Introduction
4.1— Introduction
14 4.2—Polymer matrix: resins
4.2—Polymer matrix: resins
4.2.1 Polyester
4.2.1 Polyester
4.2.2 Epoxy
4.2.2 Epoxy
4.2.3 Vinylester
4.2.3 Vinylester
15 4.2.4 Phenolic
4.2.4 Phenolic
4.2.5 Structural engineered polyvinyl chloride (PVC)
plastisol
4.2.5 Structural engineered polyvinyl chloride (PVC)
plastisol
4.3—Reinforcing fibers
4.3—Reinforcing fibers
4.3.1 Glass fibers
4.3.1 Glass fibers
4.3.2 Carbon fibers
4.3.2 Carbon fibers
16 4.3.3 Aramid fibers
4.3.3 Aramid fibers
4.3.4 Steel fibers
4.3.4 Steel fibers
4.4—Types of reinforcement
4.4—Types of reinforcement
4.4.1 Multi-end and single-end rovings
4.4.1 Multi-end and single-end rovings
17 4.4.2 Mats
4.4.2 Mats
4.4.3 Woven, stitched, and braided fabrics
4.4.3 Woven, stitched, and braided fabrics
18 4.4.4 Unidirectional
4.4.4 Unidirectional
4.5—Additives and fillers
4.5—Additives and fillers
4.5.1 Additives and modifiers
4.5.1 Additives and modifiers
4.5.2 Fillers
4.5.2 Fillers
4.6—Core materials for sandwich structures
4.6—Core materials for sandwich structures
4.7—Adhesives
4.7—Adhesives
4.8—FRP manufacturing processes
4.8—FRP manufacturing processes
4.8.1 Pultrusion
4.8.1 Pultrusion
19 4.8.2 Filament winding
4.8.2 Filament winding
4.8.3 Compression molding
4.8.3 Compression molding
4.8.4 Resin transfer molding
4.8.4 Resin transfer molding
20 4.8.5 Vacuum-assisted resin transfer molding
4.8.5 Vacuum-assisted resin transfer molding
4.8.6 Hand lay-up
4.8.6 Hand lay-up
4.8.7 Centrifugal casting
4.8.7 Centrifugal casting
CHAPTER 5— PROPERTIES, TEST METHODS, AND NONDESTRUCTIVE EVALUATION
CHAPTER 5— PROPERTIES, TEST METHODS, AND NONDESTRUCTIVE EVALUATION
5.1— Introduction
5.1— Introduction
5.2—Typical properties of currently available products
5.2—Typical properties of currently available products
21 5.3—Test methods for mechanical properties
5.3—Test methods for mechanical properties
5.3.1 Tension test methods
5.3.1 Tension test methods
5.3.2 Compression test methods
5.3.2 Compression test methods
5.3.3 Shear test methods
5.3.3 Shear test methods
22 5.3.4 Flexural test methods
5.3.4 Flexural test methods
5.3.5 Bond test methods for internal FRP reinforcement
5.3.5 Bond test methods for internal FRP reinforcement
5.3.5.1 Pullout tests
5.3.5.1 Pullout tests
23 5.3.5.2 Flexural bond tests
5.3.5.2 Flexural bond tests
5.3.5.3 Direct axial tension test
5.3.5.3 Direct axial tension test
5.3.6 Bond test methods for externally bonded FRP
reinforcement
5.3.6 Bond test methods for externally bonded FRP
reinforcement
5.3.6.1 Shear bond type tests
5.3.6.1 Shear bond type tests
24 5.3.6.2 Tension-type bond tests
5.3.6.2 Tension-type bond tests
5.3.6.3 Mixed-mode bond tests
5.3.6.3 Mixed-mode bond tests
5.3.6.4 Bond overlap tests
5.3.6.4 Bond overlap tests
5.3.7 Concrete surface preparation for bond testing
5.3.7 Concrete surface preparation for bond testing
25 5.4—Durability testing methods
5.4—Durability testing methods
5.4.1 Tensile fatigue testing met
5.4.1 Tensile fatigue testing met
5.4.1.1 Concrete prism tensile fatigue test method
5.4.1.1 Concrete prism tensile fatigue test method
5.4.1.2 Direct fatigue tests
5.4.1.2 Direct fatigue tests
5.4.2 Creep test methods
5.4.2 Creep test methods
5.5—Nondestructive inspection techniques for FRP materials
5.5—Nondestructive inspection techniques for FRP materials
5.5.1 Nondestructive inspection
5.5.1 Nondestructive inspection
26 5.5.1.1 Visual inspection
5.5.1.1 Visual inspection
5.5.1.2 Tap testing
5.5.1.2 Tap testing
5.5.1.3 Ultrasonics
5.5.1.3 Ultrasonics
5.5.1.4 Radiography
5.5.1.4 Radiography
5.5.1.5 Shearography
5.5.1.5 Shearography
5.5.1.6 Thermography
5.5.1.6 Thermography
CHAPTER 6— PERFORMANCE OF CONCRETE MEMBERS WITH INTERNAL FRP REINFORCEMENT
CHAPTER 6— PERFORMANCE OF CONCRETE MEMBERS WITH INTERNAL FRP REINFORCEMENT
27 6.1—Strength
6.1—Strength
6.1.1 Flexural strength
6.1.1 Flexural strength
6.1.2 Beam shear
6.1.2 Beam shear
28 6.1.3 Punching shear
6.1.3 Punching shear
29 6.2—Serviceability
6.2—Serviceability
6.2.1 Deflection considerations
6.2.1 Deflection considerations
6.2.2 Crack width and patterns
6.2.2 Crack width and patterns
30 6.3—Bond and development of reinforcement
6.3—Bond and development of reinforcement
31 6.4—Fatigue performance
6.4—Fatigue performance
6.5—Members reinforced with FRP grating systems
6.5—Members reinforced with FRP grating systems
6.6—Members reinforced with FRP grids
6.6—Members reinforced with FRP grids
32 6.7—Pavement applications
6.7—Pavement applications
CHAPTER 7— PRESTRESSED CONCRETE MEMBERS
CHAPTER 7— PRESTRESSED CONCRETE MEMBERS
7.1—FRP tendons
7.1—FRP tendons
7.2—Anchorages
7.2—Anchorages
7.2.1 Clamp anchorage
7.2.1 Clamp anchorage
7.2.2 Plug and cone anchorage
7.2.2 Plug and cone anchorage
7.2.3 Resin sleeve anchorage
7.2.3 Resin sleeve anchorage
7.2.4 Resin potted anchorage
7.2.4 Resin potted anchorage
7.2.5 Metal overlaying
7.2.5 Metal overlaying
7.2.6 Split wedge anchorage
7.2.6 Split wedge anchorage
33 7.3—Flexural behavior
7.3—Flexural behavior
34 7.4—Fatigue behavior
7.4—Fatigue behavior
35 7.5—Time-dependent behavior
7.5—Time-dependent behavior
7.6—Ductility and deformability
7.6—Ductility and deformability
36 7.7—Transfer and development length
7.7—Transfer and development length
7.7.1 Transfer length
7.7.1 Transfer length
7.7.2 Flexural bond length
7.7.2 Flexural bond length
7.7.3 Summary
7.7.3 Summary
7.8—Shear behavior
7.8—Shear behavior
37 7.9—External tendons
7.9—External tendons
7.10—Prestressed poles
7.10—Prestressed poles
CHAPTER 8— REPAIR, STRENGTHENING, AND RETROFITTING
CHAPTER 8— REPAIR, STRENGTHENING, AND RETROFITTING
38 8.1—Flexural strengthening with non- prestressed FRP
8.1—Flexural strengthening with non- prestressed FRP
8.1.1 Static behavior in flexure
8.1.1 Static behavior in flexure
39 8.1.2 Debonding failures
8.1.2 Debonding failures
8.1.2.1
8.1.2.1
8.1.2.2
8.1.2.2
40 8.1.2.3
8.1.2.3
8.1.2.4
8.1.2.4
8.1.2.5
8.1.2.5
8.1.3 Plate and sheet anchors
8.1.3 Plate and sheet anchors
8.1.4 Flexural strengthening using inorganic matrix
8.1.4 Flexural strengthening using inorganic matrix
41 8.1.5 Slabs
8.1.5 Slabs
8.2—Flexural strengthening with prestressed FRP
8.2—Flexural strengthening with prestressed FRP
42 8.3—Shear strengthening
8.3—Shear strengthening
8.4—Axial strengthening of columns
8.4—Axial strengthening of columns
43 8.5—Seismic strengthening and retrofitting
8.5—Seismic strengthening and retrofitting
8.5.1 Seismic retrofit design
8.5.1 Seismic retrofit design
44 8.6—Mechanically fastened fiber-reinforced polymer ( MF- FRP) laminates
8.6—Mechanically fastened fiber-reinforced polymer ( MF- FRP) laminates
8.7—Strengthening using near-surface-mounted FRP reinforcement
8.7—Strengthening using near-surface-mounted FRP reinforcement
8.7.1 Flexural strengthening
8.7.1 Flexural strengthening
45 8.7.2 Shear strengthening
8.7.2 Shear strengthening
8.7.3 Development length and bond
8.7.3 Development length and bond
8.8—Design procedures
8.8—Design procedures
CHAPTER 9— STRUCTURALLY INTEGRATED STAY- IN- PLACE FRP FORMS
CHAPTER 9— STRUCTURALLY INTEGRATED STAY- IN- PLACE FRP FORMS
9.1— Introduction
9.1— Introduction
46 9.2—Advantages and limitations of system
9.2—Advantages and limitations of system
9.3—Structural composition of FRP forms
9.3—Structural composition of FRP forms
47 9.4—Fabrication processes of FRP structural forms
9.4—Fabrication processes of FRP structural forms
9.5—Concrete component
9.5—Concrete component
9.6—Construction considerations
9.6—Construction considerations
9.6.1 Concreting
9.6.1 Concreting
9.6.2 Bond between concrete and FRP
9.6.2 Bond between concrete and FRP
9.6.3 Protective coating of FRP
9.6.3 Protective coating of FRP
9.7—Behavior of axial members
9.7—Behavior of axial members
9.7.1 Background
9.7.1 Background
48 9.7.2 FRP confinement versus steel confinement
9.7.2 FRP confinement versus steel confinement
9.7.3 Critical factors affecting confinement
9.7.3 Critical factors affecting confinement
9.7.4 Effect of loading tube axially
9.7.4 Effect of loading tube axially
49 9.7.5 Effect of central holes
9.7.5 Effect of central holes
9.7.6 Slenderness effect
9.7.6 Slenderness effect
9.7.7 Effect of geometry of cross section
9.7.7 Effect of geometry of cross section
9.7.8 Effect of sustained loading
9.7.8 Effect of sustained loading
50 9.7.9 Bond effects
9.7.9 Bond effects
9.7.10 Confinement models
9.7.10 Confinement models
9.8—Behavior of flexural and axial/ flexural members
9.8—Behavior of flexural and axial/ flexural members
9.8.1 Background of closed form systems
9.8.1 Background of closed form systems
51 9.8.2 Background of open form systems
9.8.2 Background of open form systems
9.8.3 Effect of reinforcement ratio and laminate structure
in CFFT flexural members
9.8.3 Effect of reinforcement ratio and laminate structure
in CFFT flexural members
52 9.8.4 Confinement effect in CFFTs in bending
9.8.4 Confinement effect in CFFTs in bending
9.8.5 CFFTs subjected to combined bending and axial
loads
9.8.5 CFFTs subjected to combined bending and axial
loads
9.8.6 Splices and joints in CFFTs
9.8.6 Splices and joints in CFFTs
9.8.7 Prestressed members
9.8.7 Prestressed members
53 9.8.8 Hysteretic behavior of CFFTs
9.8.8 Hysteretic behavior of CFFTs
9.8.9 Sustained loading
9.8.9 Sustained loading
CHAPTER 10— MASONRY APPLICATIONS
CHAPTER 10— MASONRY APPLICATIONS
10.1— Introduction
10.1— Introduction
54 10.2—FRP strengthening techniques
10.2—FRP strengthening techniques
10.3—FRP repair and strengthening of masonry
10.3—FRP repair and strengthening of masonry
10.3.1 Flexural strengthening
10.3.1 Flexural strengthening
55 10.3.2 Shear strengthening
10.3.2 Shear strengthening
56 10.3.3 Settlement repair
10.3.3 Settlement repair
10.4—Design and application considerations
10.4—Design and application considerations
10.4.1 FRP system selection requirements
10.4.1 FRP system selection requirements
57 10.4.2 Detailing requirements
10.4.2 Detailing requirements
58 10.4.3 Surface preparation
10.4.3 Surface preparation
10.4.4 Installation of FRP system
10.4.4 Installation of FRP system
CHAPTER 11— DURABILITY OF FRP USED IN CONCRETE
CHAPTER 11— DURABILITY OF FRP USED IN CONCRETE
11.1—Definition of durability
11.1—Definition of durability
11.2—Durability of FRP composites
11.2—Durability of FRP composites
11.2.1 Materials
11.2.1 Materials
59 11.2.2 Overview of ASCE/CERF document
11.2.2 Overview of ASCE/CERF document
11.2.3 Environments
11.2.3 Environments
11.2.3.1 Moisture (water and salt solution)
11.2.3.1 Moisture (water and salt solution)
11.2.3.2 Chemical solutions
11.2.3.2 Chemical solutions
11.2.3.3 Alkaline environment
11.2.3.3 Alkaline environment
11.2.3.4 Extreme temperature and thermal cycling
11.2.3.4 Extreme temperature and thermal cycling
11.2.3.5 Low temperature and freezing and thawing
11.2.3.5 Low temperature and freezing and thawing
11.2.3.6 Creep and relaxation
11.2.3.6 Creep and relaxation
60 11.2.3.7 Fatigue
11.2.3.7 Fatigue
11.2.3.8 UV radiation
11.2.3.8 UV radiation
11.3—Internal reinforcement
11.3—Internal reinforcement
11.3.1 Introduction
11.3.1 Introduction
11.3.2 Moisture
11.3.2 Moisture
11.3.3 Alkaline environment
11.3.3 Alkaline environment
61 11.3.4 Low temperature and freezing and thawing
11.3.4 Low temperature and freezing and thawing
11.3.5 Temperature
11.3.5 Temperature
11.3.6 Creep and relaxation
11.3.6 Creep and relaxation
11.3.7 Fatigue
11.3.7 Fatigue
11.3.8 UV exposure
11.3.8 UV exposure
11.4—External reinforcement
11.4—External reinforcement
62 11.4.1 Moisture (water and salt solution)
11.4.1 Moisture (water and salt solution)
11.4.2 Alkaline environment
11.4.2 Alkaline environment
11.4.3 Extreme temperature and thermal cycling
11.4.3 Extreme temperature and thermal cycling
11.4.4 Freezing and thawing
11.4.4 Freezing and thawing
63 11.4.5 Creep
11.4.5 Creep
11.4.6 Fatigue
11.4.6 Fatigue
11.4.7 UV exposure
11.4.7 UV exposure
11.4.8 Condition of existing structural members
11.4.8 Condition of existing structural members
64 11.5—Structurally integrated stay-in-place ( SIP) forms
11.5—Structurally integrated stay-in-place ( SIP) forms
65 CHAPTER 12— FIRE AND BLAST EFFECTS
CHAPTER 12— FIRE AND BLAST EFFECTS
12.1— Introduction
12.1— Introduction
12.2—Fire
12.2—Fire
12.2.1 Fire safety in structures
12.2.1 Fire safety in structures
12.2.2 FRPs and fire
12.2.2 FRPs and fire
66 12.2.2.1 Strength and stiffness at elevated temperature
12.2.2.1 Strength and stiffness at elevated temperature
12.2.2.2 Bond properties at elevated temperature
12.2.2.2 Bond properties at elevated temperature
12.2.2.3 Flame spread, smoke generation, and toxicity
12.2.2.3 Flame spread, smoke generation, and toxicity
67 12.2.3 Fire tests on FRP-reinforced or strengthened
concrete
12.2.3 Fire tests on FRP-reinforced or strengthened
concrete
12.2.3.1 FRP-reinforced concrete or FRP prestressed
structural concrete members
12.2.3.1 FRP-reinforced concrete or FRP prestressed
structural concrete members
12.2.3.2 FRP-strengthened structural concrete members
12.2.3.2 FRP-strengthened structural concrete members
12.2.4 Current treatment in codes and guidelines
12.2.4 Current treatment in codes and guidelines
68 12.3—Blast effects
12.3—Blast effects
12.3.1 Blast strengthening of reinforced concrete
columns
12.3.1 Blast strengthening of reinforced concrete
columns
69 12.3.2 Blast strengthening of walls
12.3.2 Blast strengthening of walls
12.3.2.1 Reinforced concrete walls
12.3.2.1 Reinforced concrete walls
12.3.2.2 Unreinforced masonry walls
12.3.2.2 Unreinforced masonry walls
70 12.3.2.3 Wall design
12.3.2.3 Wall design
CHAPTER 13— FIELD APPLICATIONS
CHAPTER 13— FIELD APPLICATIONS
13.1—FRP as internal reinforcement
13.1—FRP as internal reinforcement
13.1.1 FRP for concrete bridge decks
13.1.1 FRP for concrete bridge decks
13.1.2 Hall’s Harbour Wharf, (2000) (Nova Scotia,
Canada) GFRP bar reinforcement
13.1.2 Hall’s Harbour Wharf, (2000) (Nova Scotia,
Canada) GFRP bar reinforcement
13.1.3 FRP barrier walls
13.1.3 FRP barrier walls
71 13.1.4 Specialty applications
13.1.4 Specialty applications
72 13.1.5 Applications of CFRP grids in precast concrete
structures
13.1.5 Applications of CFRP grids in precast concrete
structures
13.1.6 Applications of CFRP grids in concrete repair
13.1.6 Applications of CFRP grids in concrete repair
73 13.2—Prestressing applications
13.2—Prestressing applications
13.2.1 Internal pretensioned reinforcement
13.2.1 Internal pretensioned reinforcement
13.2.2 Post-tensioning applications
13.2.2 Post-tensioning applications
13.2.3 CFRP tendons for lighting poles
13.2.3 CFRP tendons for lighting poles
74 13.3—External reinforcement
13.3—External reinforcement
13.3.1 Beam and girder repair
13.3.1 Beam and girder repair
75 13.3.2 Column wrapping
13.3.2 Column wrapping
76 13.3.3 Nuclear reactor containment structure
13.3.3 Nuclear reactor containment structure
13.3.4 Prestressed FRP plates or sheets
13.3.4 Prestressed FRP plates or sheets
13.4—Masonry applications
13.4—Masonry applications
13.5—Stay-in-place FRP forms
13.5—Stay-in-place FRP forms
77 13.5.1 Marine pile systems and applications
13.5.1 Marine pile systems and applications
13.5.2 Bridge girders
13.5.2 Bridge girders
78 CHAPTER 14— RESEARCH NEEDS
CHAPTER 14— RESEARCH NEEDS
14.1— Introduction
14.1— Introduction
14.2—Key research needs
14.2—Key research needs
14.2.1 Durability and performance-related topics
14.2.1 Durability and performance-related topics
14.2.1.1 Identification of appropriate environments for
durability testing
14.2.1.1 Identification of appropriate environments for
durability testing
79 14.2.1.2 Durability studies of externally bonded FRP
repair or retrofit measures
14.2.1.2 Durability studies of externally bonded FRP
repair or retrofit measures
14.2.1.3 Durability studies of internal FRP reinforcement
14.2.1.3 Durability studies of internal FRP reinforcement
14.2.1.4 Service life prediction of structures using
FRP
14.2.1.4 Service life prediction of structures using
FRP
14.2.1.5 Fire resistance and protection of FRP
14.2.1.5 Fire resistance and protection of FRP
14.2.1.6 Seismic and blast resistance of FRP systems
14.2.1.6 Seismic and blast resistance of FRP systems
14.2.2 Development of standardized test methods
14.2.2 Development of standardized test methods
14.2.3 Design and construction guidelines and specifications
14.2.3 Design and construction guidelines and specifications
14.2.4 New materials and systems
14.2.4 New materials and systems
14.2.4.1 Innovative and hybrid materials
14.2.4.1 Innovative and hybrid materials
14.2.4.2 Innovative reinforcing schemes
14.2.4.2 Innovative reinforcing schemes
14.2.4.3 Self-sensing FRP structural health-monitoring
systems
14.2.4.3 Self-sensing FRP structural health-monitoring
systems
14.2.5 Future research directions
14.2.5 Future research directions
14.2.5.1 Leveraging properties of FRP in infrastructure
14.2.5.1 Leveraging properties of FRP in infrastructure
14.2.5.2 Innovative material properties
14.2.5.2 Innovative material properties
14.2.5.3 FRP in sustainable construction
14.2.5.3 FRP in sustainable construction
80 14.2.5.4 Research partnerships
14.2.5.4 Research partnerships
14.3—Conclusions
14.3—Conclusions
CHAPTER 15— REFERENCES
CHAPTER 15— REFERENCES
15.1— Referenced standards and reports
15.1— Referenced standards and reports
81 15.2—Cited references
15.2—Cited references
ACI 440R 07 2007
$53.93