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ACI 121.1R 16:2016 Edition

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121.1R-16: Guide to Quality Management Auditing in the Concrete Industry

Published By Publication Date Number of Pages
ACI 2016 72
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This guide provides the background and methods for conducting an audit of an organization’s quality management system. Such an audit can assess the organization’s commitment to quality management and conformance to standards, codes, and contract requirements. Audits can also identify portions of the quality management system that need correction or improvement. Keywords: audit; nonconformance; opportunity for improvement; process audit; quality management system; quality manual.

PDF Catalog

PDF Pages PDF Title
3 TITLE PAGE
5 CHAPTER 1—INTRODUCTION AND SCOPE
1.1—Introduction
1.2—Scope
CHAPTER 2—DEFINITIONS
7 CHAPTER 3—PRINCIPLES OF AUDITING
CHAPTER 4—COMMONLY EMPLOYED QUALITY MANAGEMENT SYSTEMS
4.1—Simple, self-invented systems
4.2—Contractually-based systems
4.3—Systems modeled after ISO formats, current and noncurrent
8 4.4—Other systems that may be encountered
9 CHAPTER 5—AUDIT PROGRAM CHARACTERISTICS
5.1—Basis for audit: applicable to all quality management systems
10 5.2—Creating an environment for successful audit program
5.3—Audit objectives: compliance, conformance, and improvement
11 CHAPTER 6—PERFORMING AN AUDIT
6.1—Notification and scheduling
6.2—Audit team selection
6.3—Document collection and review
6.4—Audit plan preparation
12 6.5—Preparation of checklists and supporting documents
6.6—Conducting the audit
13 6.7—Audit report preparation
6.8—Audit procedure templates and forms
CHAPTER 7—QUALITY MANAGEMENT COMMON ELEMENTS AND PROCESSES
14 7.1—Quality management system
7.2—Management responsibility: leadership
15 7.3—Design control
16 7.4—Document and data control
7.5—Quality records
17 7.6—Purchasing/management of subs and suppliers
18 7.7—Process control
7.8—Procedures
19 7.9—Inspection and testing
20 7.10—Control of inspection, measuring, and testing equipment
7.11—Inventory control
21 7.12—Human resources/training
23 7.13—Control of nonconforming product
7.14—Corrective and preventive action
7.15—Internal audit/continual improvement
7.16—Statistical analysis
24 CHAPTER 8—AUDIT OF CONCRETE DESIGN PROCESSES
8.1—Introduction and overview
25 8.2—Categorization of design projects
8.3—Design development
26 8.4—Deliverables
30 8.5—Construction support
31 8.6—Quality assurance
CHAPTER 9—AUDIT OF CONCRETE CONSTRUCTION PROCESSES
32 9.1—Quality management: General
9.2—Work methods
9.3—Concrete mixtures
9.4—Formwork and embedded items
33 9.5—Reinforcement
9.6—Concrete acceptance testing
9.7—Concrete handling and placement
9.8—Concrete flatwork finishing
35 9.9—Curing
9.10—Recordkeeping
9.11—Statistical analysis
CHAPTER 10—REFERENCES
36 Authored documents
37 APPENDIX A—SAMPLE AUDIT PROCEDURE, TEMPLATES, AND FORMS
A.1—QMP 010: Audit Procedure
42 A.2—QMP 010A: Audit Schedule
43 A.3—QMP 010B: Audit Agenda
44 A.4—QMP 010C: Audit Checklist
45 A.5—QMP 010D: Audit Report
46 A.6—QMP 010E: OFI Report
47 A.7—Nonconformance report
48 APPENDIX B—CHAPTER 7 SAMPLE AUDIT QUESTIONS
B.1—Sample audit questions for 7.1, Quality management system
B.2—Sample audit questions for 7.2, Management responsibility
49 B.3—Sample audit questions for 7.3, Design control
B.4—Sample audit questions for 7.4, Document and data control
B.5—Sample audit questions for 7.5, Quality records
50 B.6—Sample audit questions for 7.6, Purchasing/management of subs and suppliers
51 B.7—Sample audit questions for 7.7, Process control
52 B.8—Sample audit questions for 7.8, Procedures
B.9—Sample audit questions for 7.9, Inspection and testing
B.10—Sample audit questions for 7.10, Control of inspection, measuring, and testing equipment
53 B.11—Sample audit questions for 7.11, Inventory control
B.12—Sample audit questions for 7.12, Human resources/training
B.13—Sample audit questions for 7.13, Control of nonconforming product
54 B.14—Sample audit questions for 7.14, Corrective and preventive action
B.15—Sample audit questions for 7.15, Internal audit/continual improvement
B.16—Sample audit questions for 7.16, Statistical analysis
55 APPENDIX C—CHAPTER 8 SAMPLE AUDIT QUESTIONS
C.1—Sample audit questions for 8.3, Design development
C.2—Sample audit questions for 8.3.2, Stages of design development
C.3—Sample audit questions for 8.3.3, Types of reviews
56 C.4—Sample audit questions for 8.4.2, Calculations
57 C.5—Sample audit questions for 8.4.3, Drawings
58 C.6—Sample audit questions for 8.4.4, Specifications
59 C.7—Sample audit questions for 8.4.5, Deliverables turnover packages
C.8—Sample audit questions for 8.5, Construction support
60 C.9—Sample audit questions for 8.6, Quality assurance
61 APPENDIX D—CHAPTER 9 SAMPLE AUDIT QUESTIONS
D.1—Sample audit questions for 9.1, Quality management
D.2—Sample audit questions for 9.2, Work methods
62 D.3—Sample audit questions for 9.3, Concrete mixtures
63 D.4—Sample audit questions for 9.4, Formwork
64 D.5—Sample audit questions for 9.5, Reinforcement
66 D.6—Sample audit questions for 9.6, Concrete acceptance testing
67 D.7—Sample audit questions for 9.7, Concrete handling and placement
68 D.8—Sample audit questions for 9.8, Concrete flatwork finishing
69 D.9—Sample audit questions for 9.9, Curing
D.10—Sample audit questions for 9.10, Recordkeeping
70 D.11—Sample audit questions for 9.11, Statistical analysis
ACI 121.1R 16
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