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ACI 207.4R 05 2005

$28.44

207.4R-05: Cooling and Insulating Systems for Mass Concrete (Reapproved 2012)

Published By Publication Date Number of Pages
ACI 2005 19
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The need to control volume change induced primarily by temperature change in mass concrete often requires cooling and insulating systems. This report reviews precooling, postcooling, and insulating systems. A simplified method for computing the temperature of freshly mixed concrete cooled by various systems is also presented. Keywords: cement content; coarse aggregate; creep; formwork; heat of hydration; mass concrete; modulus of elasticity; precooling; postcooling; pozzolan; restraint; specific heat; strain; stress; temperature rise; tensile strength; thermal conductivity; thermal diffusivity; thermal expansion; thermal gradient; thermal shock.

PDF Catalog

PDF Pages PDF Title
3 CONTENTS
4 CHAPTER 1— INTRODUCTION
1.1—Scope and objective
1.2—Historical background
5 1.3—Types of structures and temperature controls
1.4—Construction practices for temperature control
1.5—Instrumentation
CHAPTER 2— PRECOOLING SYSTEMS
2.1—General
6 2.2—Heat exchange
2.2.1 Heat capacities
2.2.2 Computing the cooling requirement
7 2.2.3 Methods of precooling concrete components
2.3—Batch water
2.3.1 Chilled batch water
8 2.3.2 Using ice as batch water
2.4—Aggregate cooling
2.4.1 Schedule considerations
2.4.2 Cold weather aggregate processing
9 2.4.3 Processing fine aggregate in chilled water
2.4.4 Sprinkling of coarse aggregate stockpiles
2.4.5 Immersion cooling of coarse aggregate
2.4.6 Chilled water spray
2.4.7 Vacuum cooling of aggregates
10 2.4.8 Liquid nitrogen
2.5—Cementitious materials
2.6—Heat gains during concreting operations
11 2.7—Refrigeration plant capacity
2.8—Placement area
CHAPTER 3— POSTCOOLING SYSTEMS
3.1—General
12 3.2—Embedded pipe
3.2.1 Materials
3.2.2 Spacing
3.2.3 Pipe loop layout
3.2.4 Repairs during placement
3.3—Refrigeration and pumping facilities
3.3.1 Pumping plant
13 3.3.2 Refrigeration plant
3.3.3 Alternative water cooling practices
3.4—Operational flow control
3.4.1 Manifolds
3.4.2 Cooling rates
3.4.3 Temperature monitoring
3.5—Surface cooling
3.5.1 Forms
3.5.2 Curing water
CHAPTER 4— SURFACE INSULATION
4.1—General
14 4.1.1 Stress development
4.1.2 Strength development
4.1.3 Temperature gradients
4.2—Materials
4.2.1 Effect of sudden air temperature drop
15 4.3—Horizontal surfaces
4.3.1 Insulation rating
16 4.4—Formed surfaces
4.4.1 Integral form insulation
4.4.2 Form removal
4.5—Edges and corners
4.6—Heat absorption from light energy penetration
4.7—Geographical requirements
CHAPTER 5— REFERENCES
5.1—Referenced standards and reports
17 5.2—Cited references
ACI 207.4R 05 2005
$28.44