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ASME B31.12 2014

$98.04

ASME B31.12 Hydrogen Piping and Pipelines

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ASME 2014 272
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International Piping Code This Code is applicable to piping in gaseous and liquid hydrogen service and to pipelines in gaseous hydrogen service. This Code is applicable up to and including the joint connecting the piping to associated pressure vessels and equipment but not to the vessels and equipment themselves. It is applicable to the location and type of support elements but not to the structure to which the support elements are attached. This Code is presented in the following parts: (a) Part GR — General Requirements. This part contains definitions and requirements for materials, welding, brazing, heat treating, forming, testing, inspection, examination, operation, and maintenance. (b) Part IP — Industrial Piping. This part includes requirements for components, design, fabrication, assembly, erection, inspection, examination, and testing of piping. (c) Part PL — Pipelines. This part sets forth requirements for components, design, installation, and testing of hydrogen pipelines. It is required that each part be used in conjunction with the General Requirements section but independent of the other parts. It is not intended that this edition of this Code be applied retroactively to existing hydrogen systems.

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PDF Pages PDF Title
5 CONTENTS
11 FOREWORD
12 ASME B31 COMMITTEE ROSTER
15 ASME B31.12- 2014 SUMMARY OF CHANGES
17 Chapter GR-1 Scope and Definitions
GR-1.1 SCOPE
GR-1.2 RESPONSIBILITIES
18 GR-1.3 INTENT OF THE CODE
GR-1.4 PACKAGED EQUIPMENT REQUIREMENTS
GR-1.5 TERMS AND DEFINITIONS
27 GR-1.6 B31.12 APPENDICES
28 GR-1.7 NOMENCLATURE
29 Chapter GR-2 Materials
GR-2.1 GENERAL REQUIREMENTS
30 Tables
Table GR-2.1.1-1 Material Specification Index for Piping and Pipe Components
33 Table GR-2.1.1-2 Material Specification Index for Pipelines
35 Table GR-2.1.2-1 Requirements for Low Temperature Toughness Tests for Metals
36 Figures

Fig. GR-2.1.2-1 Minimum Temperatures Without Impact Testing for Carbon Steel Materials
37 Table GR-2.1.2-2 Tabular Values for Minimum Temperatures Without Impact Testing for Carbon Steel Materials
38 Fig. GR-2.1.2-2 Reduction in Minimum Design Metal Temperature Without Impact Testing
39 Table GR-2.1.3-1 Impact Testing Requirements for Metals
40 Table GR-2.1.3-2 Charpy Impact Test Temperature Reduction
41 Table GR-2.1.3-3 Minimum Required Charpy V-Notch Impact Values
43 GR-2.2 JOINING AND AUXILIARY MATERIALS
44 Chapter GR-3 Welding, Brazing, Heat Treating, Forming, and Testing
GR-3.1 GENERAL
GR-3.2 WELDING AND BRAZING
47 GR-3.3 WELDING AND BRAZING MATERIALS
GR-3.4 CONSTRUCTION OF WELDMENTS
49 Fig. GR-3.4.3-1 Geometry of Weld Joint Detail Single Vee Groove Butt With Extended Land
Fig. GR-3.4.3-2 Geometry of Weld Joint Detail Square Butt Weld
Fig. GR-3.4.3-3 Unequal Pipe Component Thicknesses, Thicker Components Bored for Alignment
Fig. GR-3.4.3-4 Geometry of Weld Joint Detail Single Vee Groove Butt, Open Root
50 Fig. GR-3.4.3-5 Unequal Pipe Component Thicknesses, Thicker Components Taper-Bored to Align
Fig. GR-3.4.3-6 Geometry of Weld Joint Detail Single Vee Groove Butt, Continuous Flat Backing Ring
Fig. GR-3.4.3-7 Geometry of Weld Joint Detail Single Vee Groove Butt, Continuous Tapered Backing Ring
51 Fig. GR-3.4.3-8 Geometry of Weld Joint Detail Single Vee Groove Butt, Consumable Insert
Fig. GR-3.4.3-9 Preparation and Alignment of Pipe Branch to Pipe Header Connection
52 Fig. GR-3.4.4-1 Geometry of Weld Deposit Single Vee Groove Butt, Open Root
Fig. GR-3.4.4-2 Geometry of Weld Deposit Root Single Vee Groove Butt With Extended Land (Without Filler Metal)
Fig. GR-3.4.4-3 Geometry of Weld Deposit Square Butt End (Without Filler Metal)
53 Fig. GR-3.4.5-1 Welding End Transition — Maximum Envelope
54 Table GR-3.4.6-1 Weld Reinforcement
55 Fig. GR-3.4.6-1 Geometry of Weld Deposit Single Vee Groove Butt, Open Root With Concavity
Fig. GR-3.4.7-1 Fillet Weld Size
56 Fig. GR-3.4.7-2 Typical Details for Double-Welded Slip-On Flanges
Fig. GR-3.4.7-3 Minimum Welding Dimensions for Socket Welding Components to Pipe Including Fit-Up Detail
57 Fig. GR-3.4.9-1 Typical Welded Branch Connections
58 Fig. GR-3.4.9-2 Acceptable Details for Pipe Branch Attachment Welds
59 Fig. GR-3.4.9-3 Acceptable Detail for Branch Connection of Pipe Fitting
Fig. GR-3.4.9-4 Acceptable Details for Branch Attachment Suitable for 100% Radiography
60 GR-3.5 PREHEATING FOR WELDMENTS
GR-3.6 HEAT TREATMENT
61 Table GR-3.5-1 Preheat Temperatures
Table GR-3.6.1-1 Requirements for Postweld Heat Treatment of Weldments
63 GR-3.7 SPECIFIC AND ALTERNATIVE HEAT TREAT REQUIREMENTS
GR-3.8 CONSTRUCTION OF BRAZEMENTS
64 Fig. GR-3.8-1 Joints for Tubular Components
66 GR-3.9 FORMING OF PIPE COMPONENTS
GR-3.10 TESTING
67 Chapter GR-4 Inspection, Examination, and Testing
GR-4.1 GENERAL
GR-4.2 INSPECTION
GR-4.3 EXAMINATION
68 GR-4.4 PERSONNEL QUALIFICATION AND CERTIFICATION
69 GR-4.5 EXTENT OF REQUIRED EXAMINATION AND TESTING
GR-4.6 ACCEPTANCE CRITERIA
GR-4.7 SUPPLEMENTARY EXAMINATION
GR-4.8 EXAMINATIONS TO RESOLVE UNCERTAINTY
GR-4.9 DEFECTIVE COMPONENTS AND WORKMANSHIP
GR-4.10 PROGRESSIVE SAMPLING FOR EXAMINATION
GR-4.11 TESTING
GR-4.12 RECORDS
GR-4.13 NDE DEFINITIONS
71 Chapter GR-5 Operation and Maintenance
GR-5.1 GENERAL
GR-5.2 OPERATION AND MAINTENANCE PLAN
73 GR-5.3 MAINTENANCE REQUIREMENTS
75 GR-5.4 LEAKAGE SURVEYS
GR-5.5 REPAIR PROCEDURES
GR-5.6 INJURIOUS DENTS AND MECHANICAL DAMAGE
77 GR-5.7 PERMANENT REPAIR OF WELDS WITH DEFECTS
GR-5.8 PERMANENT FIELD REPAIR OF LEAKS AND NONLEAKING CORRODED AREAS
GR-5.9 PERMANENT FIELD REPAIR OF HYDROGEN STRESS CRACKING IN HARD SPOTS AND STRESS CORROSION CRACKING
GR-5.10 TESTING AND EXAMINATION OF REPAIRS
GR-5.11 VALVE MAINTENANCE
78 GR-5.12 TRANSMISSION PIPELINE MAINTENANCE
79 GR-5.13 ABANDONING OF TRANSMISSION FACILITIES
GR-5.14 DECOMMISSIONING OF TRANSMISSION FACILITIES
GR-5.15 RECOMMISSIONING OF TRANSMISSION FACILITIES
GR-5.16 REPOSITIONING A PIPELINE IN SERVICE
80 GR-5.17 TESTING FOR INTEGRITY ASSESSMENT OF IN-SERVICE PIPELINES
81 GR-5.18 DISTRIBUTION PIPELINE MAINTENANCE
GR-5.19 LEAKAGE SURVEYS
GR-5.20 LEAKAGE INVESTIGATION AND ACTION
82 GR-5.21 REPAIR, TESTING, AND EXAMINATION OF MAINS OPERATING AT HOOP STRESS LEVELS AT OR ABOVE 30% OF THE SPECIFIED MINIMUM YIELD STRENGTH
GR-5.22 REQUIREMENTS FOR ABANDONING, DISCONNECTING, AND REINSTATING DISTRIBUTION FACILITIES
83 GR-5.23 MAINTENANCE OF SPECIFIC FACILITIES
85 Chapter GR-6 Quality System Program for Hydrogen Piping and Pipeline Systems
GR-6.1 QUALITY SYSTEM PROGRAM
GR-6.2 QUALITY MANUAL
GR-6.3 QUALITY SYSTEM FUNCTIONS
88 Chapter IP-1 Scope and Responsibilities
IP-1.1 SCOPE
IP-1.2 RESPONSIBILITIES
IP-1.3 INTENT
IP-1.4 DETERMINING CODE REQUIREMENTS
89 Chapter IP-2 Design Conditions and Criteria
IP-2.1 DESIGN CONDITIONS
90 IP-2.2 DESIGN CRITERIA
93 Table IP-2.2.8-1 Increased Casting Quality Factors, Ec
Table IP-2.2.8-2 Acceptance Levels for Castings
94 Table IP-2.2.9-1 Longitudinal Weld Joint Quality Factor, Ej
97 Chapter IP-3 Pressure Design of Piping Components
IP-3.1 GENERAL
IP-3.2 STRAIGHT PIPE
Table IP-3.2-1 Values of Coefficient Y for t < D/6
98 IP-3.3 CURVED AND MITERED SEGMENTS OF PIPE
Fig. IP-3.3.1-1 Nomenclature for Pipe Bends
Fig. IP-3.3.3-1 Nomenclature for Miter Bends
99 IP-3.4 BRANCH CONNECTIONS
101 Fig. IP-3.4.2-1 Branch Connection Nomenclature
103 Fig. IP-3.4.3-1 Extruded Outlet Header Nomenclature
105 IP-3.5 CLOSURES
IP-3.6 PRESSURE DESIGN OF FLANGES AND BLANKS
Table IP-3.5-1 ASME BPV Code Section VIII, Division 1 References for Closures
106 IP-3.7 REDUCERS
IP-3.8 PRESSURE DESIGN OF OTHER COMPONENTS
107 Fig. IP-3.6.3-1 Blanks
108 Chapter IP-4 Service Requirements for Piping Components
IP-4.1 VALVES AND SPECIALTY COMPONENTS
IP-4.2 BOLTING AND TAPPED HOLES FOR COMPONENTS
109 Chapter IP-5 Service Requirements for Piping Joints
IP-5.1 SCOPE
IP-5.2 WELDED JOINTS
IP-5.3 FLANGED JOINTS
110 IP-5.4 EXPANDED JOINTS
111 IP-5.5 THREADED JOINTS
IP-5.6 CAULKED JOINTS
IP-5.7 BRAZED AND SOLDERED JOINTS
112 IP-5.8 SPECIAL JOINTS
113 Chapter IP-6 Flexibility and Support
IP-6.1 FLEXIBILITY OF PIPING
116 Fig. IP-6.1.5-1 Moments in Bends
117 Fig. IP-6.1.5-2 Moments in Branch Connections
118 IP-6.2 PIPING SUPPORTS
121 Chapter IP-7 Specific Piping Systems
IP-7.1 INSTRUMENT PIPING
IP-7.2 PRESSURE-RELIEVING SYSTEMS
122 Chapter IP-8 Dimensions and Ratings of Components
IP-8.1 DIMENSIONAL REQUIREMENTS
IP-8.2 RATINGS OF COMPONENTS
IP-8.3 REFERENCE DOCUMENTS
123 Table IP-8.1.1-1 Component Standards
124 Chapter IP-9 Fabrication, Erection, and Assembly
IP-9.1 GENERAL
IP-9.2 RESPONSIBILITY
IP-9.3 CONTENT AND COVERAGE
IP-9.4 PACKAGED EQUIPMENT PIPING
IP-9.5 EXCLUSIONS
IP-9.6 FABRICATION AND ERECTION
IP-9.7 CONSTRUCTION OF WELDMENTS
125 IP-9.8 PREHEATING FOR WELDMENTS
IP-9.9 HEAT TREATMENT
IP-9.10 SPECIFIC AND ALTERNATIVE HEAT TREATMENT REQUIREMENTS
IP-9.11 CONSTRUCTION OF BRAZEMENTS
IP-9.12 BENDING AND FORMING OF PIPE AND TUBE
Table IP-9.6.3-1 Hardness Testing Acceptance Criteria
126 IP-9.13 ASSEMBLY AND ERECTION
IP-9.14 THREADED JOINTS
IP-9.15 TUBING JOINTS
IP-9.16 EXPANDED JOINTS AND SPECIAL JOINTS
127 IP-9.17 PIPE ATTACHMENTS AND SUPPORTS
IP-9.18 CLEANING OF PIPING
Fig. IP-9.14-1 Typical Threaded Joints Using Straight Threads
128 Chapter IP-10 Inspection, Examination, and Testing
IP-10.1 SCOPE
IP-10.2 RESPONSIBILITY
IP-10.3 INSPECTIONS BY OWNER’S INSPECTOR
IP-10.4 EXAMINATION REQUIREMENTS
129 Table IP-10.4.2-1 Required Nondestructive Examinations
130 Table IP-10.4.3-1 Acceptance Criteria for Weldments and Methods for Evaluating Weld Imperfections
131 Table IP-10.4.3-2 Hardness Testing Acceptance Criteria for Weldments
Table IP-10.4.3-3 Criterion Value Notes for Table IP-10.4.3-1
133 IP-10.5 TESTING
134 IP-10.6 HYDROSTATIC LEAK TEST
135 IP-10.7 PNEUMATIC LEAK TEST
IP-10.8 HYDROSTATIC–PNEUMATIC LEAK TEST
IP-10.9 SENSITIVE LEAK TEST
IP-10.10 ALTERNATIVE LEAK TEST
136 IP-10.11 MECHANICAL AND METALLURGICAL TESTING
IP-10.12 RECORDS OF TESTING
137 Chapter PL-1 Scope and Exclusions
PL-1.1 SCOPE
PL-1.2 CONTENT AND COVERAGE
PL-1.3 EXCLUSIONS
138 Chapter PL-2 Pipeline Systems Components and Fabrication Details
PL-2.1 PURPOSE
PL-2.2 PIPING SYSTEM COMPONENTS
140 PL-2.3 REINFORCEMENT OF FABRICATED BRANCH CONNECTIONS
141 PL-2.4 MULTIPLE OPENINGS AND EXTRUDED OUTLETS
142 PL-2.5 EXPANSION AND FLEXIBILITY
Table PL-2.3.2-1 Reinforcement of Fabricated Branch Connections, Special Requirements
143 PL-2.6 DESIGN FOR LONGITUDINAL STRESS
Table PL-2.5.2-1 Thermal Expansion of Carbon and Low Alloy Steel
Table PL-2.5.5-1 Modulus of Elasticity for Carbon and Low Alloy Steel
145 PL-2.7 SUPPORTS AND ANCHORAGE FOR EXPOSED PIPING
146 PL-2.8 ANCHORAGE FOR BURIED PIPING
147 Chapter PL-3 Design, Installation, and Testing
PL-3.1 PROVISIONS FOR DESIGN
PL-3.2 BUILDINGS INTENDED FOR HUMAN OCCUPANCY
148 PL-3.3 CONSIDERATIONS NECESSARY FOR CONCENTRATIONS OF PEOPLE IN LOCATION CLASS 1 OR 2
PL-3.4 INTENT
PL-3.5 RISK ASSESSMENT
149 PL-3.6 LOCATION CLASS AND CHANGES IN NUMBER OF BUILDINGS INTENDED FOR HUMAN OCCUPANCY
Table PL-3.6.1-1 Location Class
151 PL-3.7 STEEL PIPELINE
Table PL-3.7.1-1 Basic Design Factor, F (Used With Option A)
Table PL-3.7.1-2 Basic Design Factor, F (Used With Option B)
Table PL-3.7.1-3 Temperature Derating Factor, T, for Steel Pipe
153 Table PL-3.7.1-4 Nominal Chemical Composition Within a Specification/Grade
154 Table PL-3.7.1-5 Design Factors for Steel Pipe Construction (Used With Option A)
Table PL-3.7.1-6 Design Factors for Steel Pipe Construction (Used With Option B)
156 Table PL- 3.7.5- 1 Maximum Degree of Bending
157 PL-3.8 HOT TAPS
PL-3.9 PRECAUTIONS TO PREVENT COMBUSTION OF HYDROGEN–AIR MIXTURES DURING CONSTRUCTION OPERATIONS
158 PL-3.10 TESTING AFTER CONSTRUCTION
159 PL-3.11 COMMISSIONING OF FACILITIES
PL-3.12 PIPE-TYPE AND BOTTLE-TYPE HOLDERS
160 PL-3.13 CONTROL AND LIMITING OF HYDROGEN GAS PRESSURE
162 PL-3.14 UPRATING
163 PL-3.15 VALVES
164 PL-3.16 VAULT PROVISIONS FOR DESIGN, CONSTRUCTION, AND INSTALLATION OF PIPELINE COMPONENTS
165 PL-3.17 LOCATION FOR CUSTOMERS’ METER AND REGULATOR INSTALLATIONS
PL-3.18 HYDROGEN GAS SERVICE LINES
166 PL-3.19 INSPECTION AND EXAMINATION
169 PL-3.20 REPAIR OR REMOVAL OF DEFECTIVE WELDS IN PIPING INTENDED TO OPERATE AT HOOP STRESS LEVELS OF 20% OR MORE OF THE SPECIFIED MINIMUM YIELD STRENGTH
PL-3.21 STEEL PIPELINE SERVICE CONVERSIONS
171 MANDATORY APPENDIX I DESIGN OF ABOVEGROUND HYDROGEN GAS PIPELINE FACILITIES
I-1 COMPRESSOR STATIONS
173 I-2 DESIGN OF INSTRUMENT, CONTROL, AND SAMPLE PIPING
I-3 MISCELLANEOUS PIPING ASSEMBLIES
175 MANDATORY APPENDIX II REFERENCE STANDARDS
179 MANDATORY APPENDIX III SAFEGUARDING
III-1 SCOPE
III-2 GENERAL CONSIDERATIONS
III-3 SAFEGUARDING BY PLANT LAYOUT AND OPERATION
III-4 ENGINEERED SAFEGUARDS
181 MANDATORY APPENDIX IV NOMENCLATURE
185 MANDATORY APPENDIX V (In preparation)
186 MANDATORY APPENDIX VI PREPARATION OF TECHNICAL INQUIRIES
VI-1 INTRODUCTION
VI-2 GENERAL REQUIREMENTS
187 VI-3 CODE REVISIONS OR ADDITIONS
VI-4 CASES
VI-5 CODE INTERPRETATIONS
188 MANDATORY APPENDIX VII GAS LEAKAGE AND CONTROL CRITERIA
VII-1 SCOPE
VII-2 DEFINITIONS
VII-3 LEAKAGE SURVEY AND TEST METHODS
190 VII-4 INSTRUMENTS FOR THE DETECTION OF GAS
VII-5 LEAKAGE CLASSIFICATION AND ACTION CRITERIA
VII-6 PINPOINTING
191 Table VII-5.3-1 Leak Classification and Action Criteria: Grade 1
192 Table VII-5.3-2 Leak Classification and Action Criteria: Grade 2
Table VII-5.3-3 Leak Classification and Action Criteria: Grade 3
194 MANDATORY APPENDIX VIII (In preparation)
195 MANDATORY APPENDIX IX ALLOWABLE STRESSES AND QUALITY FACTORS FOR METALLIC PIPING, PIPELINE, AND BOLTING MATERIALS
IX-1 INTRODUCTION
IX-2 TABLE IX-1
IX-3 TABLE IX-3
IX-4 TABLE IX-5
196 Table IX-1A Basic Allowable Stresses in Tension for Metal Piping Materials (Carbon Steel)
200 Table IX-1A Basic Allowable Stresses in Tension for Metal Piping Materials (Low and Intermediate Alloy Steel)
204 Table IX-1A Basic Allowable Stresses in Tension for Metal Piping Materials (Stainless Steel)
208 Table IX-1A Basic Allowable Stresses in Tension for Metal Piping Materials (Copper and Copper Alloy)
210 Table IX-1A Basic Allowable Stresses in Tension for Metal Piping Materials (Nickel and Nickel Alloy)
212 Table IX-1A Basic Allowable Stresses in Tension for Metal Piping Materials (Aluminum Alloy)
215 Table IX-1A Basic Allowable Stresses in Tension for Metal Piping Materials (Notes)
218 Table IX-1B Specified Minimum Yield Strength for Steel Pipe Commonly Used in Pipeline Systems
219 Table IX-2 Basic Casting Quality Factors, Ec
220 Table IX-3A Basic Quality Factors for Longitudinal Weld Joints in Pipes, Tubes, and Fittings, Ej
223 Table IX-3B Longitudinal Joints Factors for Pipeline Materials
224 Table IX-4 Design Stress Values for Bolting Materials
231 Table IX-5A Carbon Steel Pipeline Materials Performance Factor, Hf
Table IX-5B Carbon Steel Piping Materials Performance Factor, Mf
Table IX-5C Low and Intermediate Alloy Steels Performance Factor, Mf
232 NONMANDATORY APPENDIX A PRECAUTIONARY CONSIDERATIONS
A-1 GENERAL
A-2 MATERIALS
235 A-3 WELDING, BRAZING, HEAT TREATING, FORMING, AND TESTING (SEE CHAPTER GR-3)
238 A-4 GENERAL INSPECTION, EXAMINATION, AND TESTING — SPECIAL CONSIDERATIONS (SEE PARA. GR-4.1)
A-5 INDUSTRIAL PIPING DESIGN CONDITIONS (SEE CHAPTER IP-2)
239 A-6 PRESSURE DESIGN OF PIPING COMPONENTS — EXPANSION JOINTS (SEE PARA. IP-3.8.4)
A-7 SERVICE REQUIREMENTS FOR VALVES AND SPECIALTY PIPING COMPONENTS (SEE PARA. IP-4.1)
240 A-8 SPECIFIC INDUSTRIAL PIPING SYSTEMS — STOP VALVES IN PRESSURE RELIEF PIPING (SEE PARA. IP-7.2.1)
A-9 INDUSTRIAL PIPING FABRICATION, ERECTION, AND ASSEMBLY
241 A-10 INDUSTRIAL PIPING INSPECTION, EXAMINATION, AND TESTING
A-11 PREHEATING FOR PIPELINE (SEE PARA. PL-3.19)
242 NONMANDATORY APPENDIX B ALTERNATIVE RULES FOR EVALUATING STRESS RANGE
B-1 GENERAL
B-2 LIMITS OF CALCULATED STRESSES DUE TO SUSTAINED LOADS AND DISPLACEMENT STRAINS
B-3 FLEXIBILITY STRESSES
B-4 REQUIRED WELD QUALITY ASSURANCE
B-5 REACTIONS
243 B-6 MAXIMUM REACTIONS FOR SIMPLE SYSTEMS
B-7 MAXIMUM REACTIONS FOR COMPLEX SYSTEMS
244 NONMANDATORY APPENDIX C RECOMMENDED PRACTICES FOR PROOF TESTING OF PIPELINES IN PLACE
C-1 INTRODUCTION
C-2 HYDROSTATIC TESTING
245 C-3 PNEUMATIC TESTING
247 NONMANDATORY APPENDIX D ESTIMATING STRAIN IN DENTS
D-1 STRAIN
D-2 ESTIMATING STRAIN
248 NONMANDATORY APPENDIX E SAMPLE CALCULATIONS FOR BRANCH REINFORCEMENT IN PIPING
E-1 INTRODUCTION
E-2 EXAMPLE 1
E-3 EXAMPLE 2
250 E-4 EXAMPLE 3
251 E-5 EXAMPLE 4
E-6 EXAMPLE 5 (NOT ILLUSTRATED)
252 NONMANDATORY APPENDIX F WELDED BRANCH CONNECTIONS AND EXTRUDED HEADERS IN PIPELINE SYSTEMS
F-1 DEFINITIONS AND LIMITATIONS
F-2 EXAMPLES ILLUSTRATING THE APPLICATION OF THE RULES FOR REINFORCEMENT OF WELDED BRANCH CONNECTIONS
259 B31.12 Code Cases
ASME B31.12 2014
$98.04