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ASME B89.4.21.1 2020

$98.04

ASME B89.4.21.1-2020: Environmental Effects on Coordinate Measuring Machine Measurements

Published By Publication Date Number of Pages
ASME 2020 63
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This Technical Report discusses important influences of the environment on dimensional and geometric measurements performed using coordinate measuring machines (CMMs), including influences on both the machine and the workpieces to be measured. This Report discusses the thermal effects related to the use of tactile CMMs, but many of these effects are also applicable to optical and other noncontact coordinate measurement systems.

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PDF Pages PDF Title
4 CONTENTS
6 FOREWORD
7 ASME B89 COMMITTEE ROSTER
8 CORRESPONDENCE WITH THE B89 COMMITTEE
10 1 SCOPE
2 INTRODUCTION AND BACKGROUND
2.1 Operating Conditions
2.2 Definition of Environment
2.3 Environmental Effects
11 2.4 Users of This Technical Report
3 THERMAL EFFECTS
3.1 Thermal Expansion of Materials
Figures
Figure 3.1-1 The Effect of Increase in Temperature on Length
12 3.2 Differential Thermal Expansion
3.3 The Metrology Loop: A Three-Element System in Coordinate Metrology
Figure 3.2-1 Effect of Differential Expansion on Length
13 3.4 Bimetallic and Gradient Bending
3.5 Thermal Response Times
14 Figure 3.5.2-1 Thermal Step Response
Tables
Table 3.5.2-1 Thermal Step Response Versus Number of Time Constants
15 Figure 3.5.2-2 Thermal Response of a Simple Body to Temperature Variation
16 3.6 Thermal Environment Characteristics
Figure 3.5.2-3 Differential Equation of Measuring System: Two-Element Responses
17 Figure 3.6.2-1 Typical Thermal Cycle
18 3.7 Uncertainty Considerations
19 4 NONTHERMAL EFFECTS
4.1 Vibration
20 4.2 Illumination
4.3 Particulate Contamination
4.4 Electrical Supply
4.5 Humidity
21 5 ASSESSING THERMAL EFFECTS
5.1 Temperature Measurement
Table 4.5-1 Ferrous Corrosion Development
22 5.2 Drift Testing
5.3 Thermal Derating
23 6 ASSESSING VIBRATION EFFECTS
6.1 Foundation Vibration Testing (Based on ASME B89.4.22 (ref. [17])
24 6.2 Relative Motion Tests for Vibration
6.3 Instrument Internal Sources
Figure 6.1-1 Passive and Active Isolation Systems
25 7 MANAGING THERMAL AND VIBRATION EFFECTS
7.1 Instrument Specifications
7.2 Thermal and Other Environment Controls
26 7.3 Thermal Compensation
27 7.4 Workpiece Handling
28 7.5 Interim Testing
7.6 Handling Thermal Influences in Uncertainty Analysis
8 ECONOMIC CONSIDERATIONS
8.1 General
29 8.2 Cost Elements to Consider
9 REFERENCES
31 NONMANDATORY APPENDIX A OVERVIEW ON THE USE OF TEMPERATURE CONTROL FOR METROLOGY OF WORKPIECES
A-1 INTRODUCTION
A-2 TEMPERATURE CONTROL
32 Table B-1-1 Thermal Capacitance of Common Engineering Materials
NONMANDATORY APPENDIX B EXAMPLES OF THERMAL TIME CONSTANTS
B-1 INTRODUCTION
33 B-2 EXAMPLE 1 — GAGE BLOCK
B-3 EXAMPLE 2 — BALL BAR
34 Figure B-3-1 Change in Ball Bar Length as a Function of Time
Table B-3-1 Summary of Surface Area and Volume
Table B-3-2 Surface Area and Volume as a Function of Length
35 Table B-3-3 Ratios of Volume/Area as Function of Length
B-4 EXAMPLE 3 — CHANNEL SECTION
B-5 EXAMPLE 4 — COMPOSITE FAN BLADE
36 Figure B-5-1 Measured Temperature Versus Time With Calculated Values Using the Thermal Time Constant, τ, Obtained From a Least-Squares-Error Fit to the Experimental Data
37 Figure B-5-2 Estimated Soak-Out Time for a Workpiece Coming From a Shop Area at Some Temperature Into a CMM Room With a Nominal Temperature of 20°C
B-6 REFERENCES
38 NONMANDATORY APPENDIX C ILLUMINATION EFFECTS
C-1 APPLICATION TO THE MEASUREMENT TASK
39 Figure C-1-1 Diopters as a Function of Age
C-2 ADDITIONAL CONSIDERATIONS
40 Figure C-1-2 Percent Acuity as a Function of Age
41 Figure C-2.1-1 Energy Distribution of Fluorescent Lamp
43 NONMANDATORY APPENDIX D THERMAL THEORY
D-1 GENERAL
D-2 MECHANISMS FOR HEAT TRANSFER
D-3 HEAT TRANSFER RATE
D-4 CONVECTION HEAT TRANSFER
44 Figure D-4-1 Heat Transfer by Convection Showing Air Velocity Profile
45 Figure D-4-2 Convective Heat Transfer Coefficient, h, as a Function of Velocity
Table D-4-1 Typical Values of Convective Heat Transfer Coefficient
D-5 CONDUCTION HEAT TRANSFER
46 Figure D-5-1 Example of Temperature Profile Within a Workpiece
D-6 RADIANT HEAT TRANSFER
47 Figure D-6-1 Part of the Electromagnetic Spectrum
48 Figure D-6-2 View Factor Between Two Rectangular Faces
D-7 REFERENCES
49 Figure D-6-3 Values of F1–2 for Assumed Values of the Ratio and Angle
50 Table E-1-1 Thermal Properties of Common Engineering Materials
NONMANDATORY APPENDIX E USEFUL THERMAL PROPERTIES
E-1 COMMON ENGINEERING MATERIALS
E-2 CONVERSION FACTORS
51 Table E-2-1 Useful Conversion Factors for Thermal Properties
52 NONMANDATORY APPENDIX F MACHINE DESIGN CONSIDERATIONS
F-1 GENERAL
F-2 CMM DESIGN COMPONENTS
53 Figure F-2.3-1 Effect of Differential Expansion Relative to Distance Between Beam Faces
55 NONMANDATORY APPENDIX G SEISMIC VIBRATION VERIFICATION TESTS
G-1 SCOPE
G-2 DEFINITIONS
G-3 VIBRATION ACCEPTANCE CRITERIA
56 G-4 INSTRUMENTATION
57 G-5 TEST PROCEDURES
58 G-6 CRITERIA ASSESSMENT
G-7 REPORT
G-8 FIELD INSTRUMENTATION DIAGRAM
G-9 REFERENCE
59 Figure G-8-1 Diagram of Sensor Arrangement and Instrumentation Configuration
ASME B89.4.21.1 2020
$98.04