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ASME BPVC IV 2010

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ASME BPVC – IV -2010 BPVC Section IV, Rules for Construction of Heating Boilers

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ASME 2010 302
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PDF Pages PDF Title
15 LIST OF SECTIONS
17 FOREWORD
19 STATEMENT OF POLICY
20 PERSONNEL
32 ASTM PERSONNEL
33 PREAMBLE
34 SUMMARY OF CHANGES
36 LIST OF CHANGES IN BC ORDER
37 PART HG GENERAL REQUIREMENTS FOR ALL MATERIALS OF CONSTRUCTION
ARTICLE 1 SCOPE AND SERVICE RESTRICTIONS
HG- 100 SCOPE
HG- 101 SERVICE RESTRICTIONS
HG- 102 UNITS
39 ARTICLE 2 MATERIAL REQUIREMENTS
HG- 200 GENERAL MATERIAL REQUIREMENTS HG- 200.1 Materials Subject to Pressure Stress.
HG- 201 SPECIFIC MATERIAL REQUIREMENTS
40 ARTICLE 3 DESIGN
HG- 300 DESIGN PRESSURE
HG- 301 CYLINDRICAL PARTS UNDER INTERNAL PRESSURE
HG- 305 FORMED HEADS, PRESSURE ON CONCAVE
41 HG- 306 FORMED HEADS, PRESSURE ON CONVEX SIDE
HG- 307 FLAT HEADS
44 FIGURES
FIG. HG-307 SOME ACCEPTABLE TYPES OF UNSTAYED FLAT HEADS AND COVERS
45 HG- 309 SPHERICALLY DISHED COVERS ( BOLTED HEADS)
46 FIG. HG-309 SPHERICALLY DISHED STEEL PLATE COVERS WITH BOLTING FLANGES
47 HG- 312 CYLINDRICAL PARTS UNDER EXTERNAL PRESSURE
48 FIG. HG-312.4 ACCEPTABLE TYPE OF RINGREINFORCED FURNACE
49 FIG. HG-312.7 CONNECTION BETWEEN PLAIN ANDCORRUGATED FURNACE
50 HG- 320 OPENINGS IN BOILERS, GENERAL REQUIREMENTS3,4
FIG. HG-312.8 ACCEPTABLE TYPE OF SEMICIRCULAR FURNACE REINFORCEMENT
51 HG- 321 REINFORCEMENT REQUIRED FOR OPENINGS IN SHELLS AND FORMED HEADS
53 HG- 326 LIMITS OF METAL AVAILABLE FOR REINFORCEMENT
54 FIG. HG-326.1 SOME REPRESENTATIVE CONFIGURATIONS DESCRIBING THE REINFORCEMENT DIMENSION, te ,AND THE FINISHED OPENING DIMENSION, d
56 HG- 327 STRENGTH OF REINFORCEMENT
HG- 328 REINFORCEMENT FOR MULTIPLE OPENINGS
HG- 330 INSPECTION AND ACCESS OPENINGS
57 HG- 340 STAYED SURFACES
58 FIG. HG-340.1 PITCH OF STAYBOLTS ADJACENT TOUPPER CORNERS OF FIREBOXES
FIG. HG-340.2 ACCEPTABLE PROPORTIONS FORENDS OF THROUGH-STAYS
FIG. HG-340.3 EXAMPLES OF ACCEPTABLE CORNERWELDS FOR PRESSURES NOT OVER 30 psi
59 HG- 341 STAYBOLTS HG-
HG- 342 DIMENSIONS OF STAYS
HG- 343 DIMENSIONS OF DIAGONAL STAYS
60 TABLE HG-340ALLOWABLE PITCH1 OF STAYS, in. (mm)
61 HG- 345 STAYING OF HEADS HG- 345.1 General
FIG. HG-343 DETAILS OF INSTALLATION OF DIAGONAL STAYS
62 HG- 346 TUBESHEETS WITH FIRETUBES USED AS STAYS
HG- 350 LIGAMENTS
63 FIG. HG-345.1(a) SKETCH SHOWING APPLICATION OF HG-345.1 TO THE STAYING OF BOILERS
64 FIG. HG-345.1(b) SKETCH SHOWING APPLICATION OF HG-345.1 TO THE STAYING OF BOILERS
65 HG- 360 REQUIREMENTS FOR TUBE HOLES AND TUBE ATTACHMENTS
FIG. HG-350.1 EXAMPLE OF TUBE SPACING WITHPITCH OF HOLES EQUAL IN EVERY ROW
FIG. HG-350.2 EXAMPLE OF TUBE SPACING WITHPITCH OF HOLES UNEQUAL IN EVERY SECOND ROW
FIG. HG-350.3 EXAMPLE OF TUBE SPACING WITH PITCH OF HOLES VARYING INEVERY SECOND AND THIRD ROW
66 FIG. HG-350.4 EXAMPLE OF TUBE SPACING WITHTUBE HOLES ON DIAGONAL LINES
67 HG- 370 EXTERNAL PIPING CONNECTIONS
TABLE HG-360PERMITTED O-RING MATERIALS
TABLE HG-370MINIMUM THICKNESS OF MATERIAL FORTHREADED CONNECTIONS TO BOILERS
68 ARTICLE 4 PRESSURE RELIEVING DEVICES
HG- 400 PRESSURE RELIEVING VALVE REQUIREMENTS
TABLE HG-400.1MINIMUM POUNDS OF STEAM PER HOUR (kg/hr)PER SQUARE FOOT (METER) OF HEATING SURFACE
69 HG-401 MINIMUM REQUIREMENTS FORSAFETY AND SAFETY RELIEFVALVES
71 HG- 402 DISCHARGE CAPACITIES OF SAFETY AND SAFETY RELIEF VALVES
FIG. HG-402 OFFICIAL SYMBOL FOR STAMPTO DENOTE THE AMERICAN SOCIETY OFMECHANICAL ENGINEERS’ STANDARD
73 HG- 403 HEATING SURFACE
74 HG- 405 TEMPERATURE AND PRESSURE SAFETY RELIEF VALVES
75 ARTICLE 5 TESTS, INSPECTION, AND STAMPING
HG-500 PROOF TESTS TO ESTABLISHDESIGN PRESSURE
HG-501 GENERAL
76 HG-502 PROCEDURE
78 HG-503 TESTS OF PARTS SUBJECT TOCOLLAPSE
HG-504 TESTS OF DUPLICATE PARTS
HG-505 TEST GAGES
HG-506 INSPECTION OF PROOF TESTS
HG-510 HYDROSTATIC TESTS
HG-512 SAFETY AND SAFETY RELIEFVALVE ACCUMULATION TESTS
HG-515 INSPECTION TESTS ANDCERTIFICATION OF BOILERS
80 HG-520 MASTER AND PARTIAL DATAREPORTS
HG-530 STAMPING OF BOILERS
81 FIG. HG-530.1 OFFICIAL SYMBOL FOR STAMPTO DENOTE THE AMERICAN SOCIETY OFMECHANICAL ENGINEERS’ STANDARD
FIG. HG-530.2 STEAM AND WATER BOILERSFORM OF STAMPING ON COMPLETED BOILERS ORTHEIR NAMEPLATES
82 FIG. HG-530.3 BOILERS SUITABLE FORWATER ONLY
FIG. HG-530.4 STEAM AND WATER BOILERSFORM OF DATA CAST OR MARKED ON CAST IRONBOILER SECTIONS
83 FIG. HG-530.5 BOILERS SUITABLE FOR WATERONLY
FIG. HG-530.6 BOILERS SUITABLE FOR WATERONLY
FIG. HG-530.7 STEAM AND WATER BOILERS
84 HG-531 STAMPING OF PARTS ANDACCESSORIES
HG-532 STAMPING OF FIELD ASSEMBLEDWROUGHT BOILERS
HG-533 INSPECTION AND STAMPING OFFIELD ASSEMBLED BOILERPRESSURE PARTS
FIG. HG-530.8 BOILERS SUITABLE FOR WATERONLY
85 HG-534 FIELD-ASSEMBLED CAST IRONBOILERS
HG-540 CODE SYMBOL STAMPS
88 ARTICLE 6 INSTRUMENTS, FITTINGS, AND CONTROLS
HG-600 GENERAL
HG-601 FOR STEAM HEATING BOILERS
HG-602 STEAM GAGES
HG-603 WATER GAGE GLASSES
89 HG-604 WATER COLUMN AND WATERLEVEL CONTROL PIPES
HG-605 PRESSURE CONTROL
HG-606 AUTOMATIC LOW-WATER FUELCUTOFF AND/OR WATER FEEDINGDEVICE
90 HG-607 MODULAR STEAM HEATINGBOILERS
HG-610 FOR HOT WATER HEATING ORHOT WATER SUPPLY BOILERS
HG-611 PRESSURE OR ALTITUDE GAGES
HG-612 THERMOMETERS/TEMPERATURESENSORS
HG-613 TEMPERATURE CONTROL
91 HG-614 LOW-WATER FUEL CUTOFF
HG-615 MODULAR HOT WATER HEATINGBOILERS
HG-620 FOR ALL BOILERS
HG-621 INSTRUMENTS, FITTINGS, ANDCONTROLS MOUNTED INSIDEBOILER JACKETS
HG-630 ELECTRIC WIRING
HG-631 ELECTRICAL CODE COMPLIANCE
HG-632 TYPE CIRCUITRY TO BE USED
92 HG-633 LIMIT CONTROLS
HG-634 SHUTDOWN SWITCHES ANDCIRCUIT BREAKERS
HG-640 CONTROLS AND HEATGENERATING APPARATUS
93 ARTICLE 7 INSTALLATION REQUIREMENTS
HG-700 INSTALLATION REQUIREMENTS,ALL BOILERS
HG-701 MOUNTING SAFETY AND SAFETYRELIEF VALVES
HG-703 PIPING
94 HG-705 FEEDWATER AND MAKEUP WATERCONNECTIONS
HG-707 OIL HEATERS
HG-708 STORAGE TANKS FOR HOT WATERSUPPLY SY
HG-709 PROVISIONS FOR THERMALEXPANSION IN HOT WATERSYSTEMS
95 FIG. HG-703.1(a) STEAM BOILERS IN BATTERY — PUMPED RETURN — ACCEPTABLE PIPING INSTALLATION
96 FIG. HG-703.1(b) STEAM BOILERS IN BATTERY — GRAVITY RETURN — ACCEPTABLE PIPING INSTALLATION
97 FIG. HG-703.2 HOT WATER BOILERS IN BATTERY — ACCEPTABLE PIPING INSTALLATION
98 HG-710 STOP VALVE
HG-715 BOTTOM BLOWOFF ANDDRAIN VALVES
TABLE HG-709.2EXPANSION TANK CAPACITIESFOR FORCED HOT WATER SYSTEMS
99 HG-716 MODULAR BOILERS
HG-720 SETTING
HG-725 METHODS OF SUPPORT
TABLE HG-715SIZE OF BOTTOM BLOWOFF PIPING,VALVES, AND COCKS
100 FIG. HG-725(a) SPACING AND WELD DETAILS FOR SUPPORTING LUGS IN PAIRS ON HORIZONTAL-RETURNTUBULAR BOILER
101 PART HF REQUIREMENTS FOR BOILERSCONSTRUCTED OF WROUGHT MATERIALS
ARTICLE 1 GENERAL
HF-100 SCOPE
102 ARTICLE 2 MATERIAL REQUIREMENTS
HF-200 GENERAL MATERIALREQUIREMENTS
HF-201 PLATE
HF-202 RODS, BARS, AND SHAPES
HF-203 PREFABRICATED OR PREFORMEDPRESSURE PARTS
103 HF-204 PIPE AND TUBES
104 HF-205 MATERIAL NOT FULLY IDENTIFIED
HF-206 RECERTIFICATION OF MATERIALPRODUCED TO A SPECIFICATIONNOT PERMITTED BY THIS SECTION
HF-207 AUSTENITIC STAINLESS STEEL
105 HF-210 MAINTAINING MATERIALIDENTIFICATION
106 ARTICLE 3 DESIGN STRESSES AND MINIMUM THICKNESSES
HF- 300 MAXIMUM ALLOWABLE STRESS VALUES
HF- 301 MINIMUM THICKNESSES
HF- 302 BASIS FOR ESTABLISHING STRESS VALUES IN TABLES HF- 300.1 AND HF- 300.2
108 TABLES
TABLE HF-300.1 MAXIMUM ALLOWABLE STRESS VALUES FOR FERROUS MATERIALS, ksi (MPa)
113 TABLE HF-300.2 MAXIMUM ALLOWABLE STRESS VALUES FOR NONFERROUS MATERIALS, ksi
118 TABLE HF-300.2M MAXIMUM ALLOWABLE STRESS VALUES FOR NONFERROUS MATERIALS, MPa
123 PART HF — SUBPART HW REQUIREMENTS FOR BOILERS FABRICATED BY WELDING
ARTICLE 4 GENERAL REQUIREMENTS
HW- 400 SCOPE
HW- 401 RESPONSIBILITY OF MANUFACTURER OR CONTRACTOR
124 ARTICLE 5 MATERIAL REQUIREMENTS
HW- 500 PERMISSIBLE MATERIALS
HW- 501 MATERIALS OF DIFFERENT SPECIFICATIONS
HW- 502 MATERIALS FOR SMALL PARTS
125 ARTICLE 6 WELDING PROCESSES AND QUALIFICATIONS
HW- 600 WELDING PROCESSES
HW- 610 WELDING QUALIFICATIONS
HW- 611 NO PRODUCTION WORK WITHOUT QUALIFICATIONS
HW- 612 INTERCHANGE OF QUALIFYING TESTS AMONG MANUFACTURERS PROHIBITED
HW- 613 MAINTENANCE OF RECORDS OF QUALIFICATIONS AND IDENTIFYING MARKS
126 ARTICLE 7 DESIGN OF WELDMENTS
HW- 700 DESIGN OF WELDED JOINTS
HW-701 GENERAL REQUIREMENTS
FIGURES
FIG. HW-701.1 BUTT WELDING OF PLATES OFUNEQUAL THICKNESS
127 FIG. HW-701.3 SOME FORMS OF ATTACHMENTS OF PRESSURE PARTS TO FLATPLATES TO FORM A CORNER JOINT (TEE JOINT)
128 HW- 702 JOINT EFFICIENCIES
HW- 703 MINIMUM THICKNESS OF WELDED PARTS
HW- 710 WELDED STAYS
129 HW- 711 HEADS OR TUBESHEETS ATTACHED BY WELDING
FIG. HW-710.4(a) SOME ACCEPTABLE TYPES OF DIAGONAL STAYS FOR INSTALLATION BY WELDING
FIG. HW-710.4(b) UNACCEPTABLE TYPES OF DIAGONAL STAYS FOR INSTALLATION BY WELDING
130 HW- 712 FURNACE ATTACHMENTS
HW- 713 TUBES ATTACHED BY WELDING
HW- 715 HEAD- TO- SHELL ATTACHMENTS
HW- 720 OPENINGS IN WELDS
HW- 730 WELDED CONNECTIONS
131 FIG. HW-715.1 HEADS ATTACHED TO SHELLS
TABLE HW-713 FIRETUBE EXTENSION THROUGH TUBESHEETS FOR WELDED CONSTRUCTION
132 HW- 731 MINIMUM REQUIREMENTS FOR ATTACHMENT WELDS HW- 731.1 General.
133 FIG. HW-731 SOME ACCEPTABLE TYPES OF WELDS FOR FITTINGS, NOZZLES, ANDOTHER CONNECTIONS TO SHELLS, DRUMS, AND HEADERS
135 HW- 740 RESISTANCE WELDING IN CARBON STEEL FOR OTHER THAN BUTT WELDED JOINTS
136 FIG. HW-740 THREE-PLY JOINT ASSEMBLIES
137 HW- 745 RESISTANCE WELDING OF HYDRAULICALLY FORMED PANELS
138 FIG. HW-745 TWO-PLY JOINT ASSEMBLIES
140 ARTICLE 8 FABRICATION REQUIREMENTS
HW- 800 FORMING PLATES
HW- 801 BASE METAL PREPARATION
HW- 810 ASSEMBLY
HW- 812 ALIGNMENT TOLERANCE
HW- 813 DISTORTION
141 HW- 820 SPECIFIC WELDING REQUIREMENTS
142 HW- 830 REPAIR OF WELD DEFECTS
HW- 840 POSTHYDROTEST WELDING OF NONPRESSURE PARTS TO PRESSURE PARTS
143 ARTICLE 9 INSPECTION
HW- 900 INSPECTION DURING FABRICATION
HW- 910 CHECK OF WELDING PROCEDURE QUALIFICATIONS
HW- 911 CHECK OF WELDER AND WELDING OPERATOR PERFORMANCE QUALIFICATIONS
144 PART HF — SUBPART HB REQUIREMENTS FOR BOILERSFABRICATED BY BRAZING
ARTICLE 10 GENERAL REQUIREMENTS
HB- 1000 SCOPE
HB- 1001 RESPONSIBILITY OF MANUFACTURER OR CONTRACTOR
145 ARTICLE 11 MATERIAL REQUIREMENTS
HB- 1100 GENERAL
HB- 1101 COMBINATIONS OF DISSIMILAR MATERIALS
HB- 1102 BRAZING FILLER METALS
HB- 1103 FLUXES AND ATMOSPHERES
146 ARTICLE 12 BRAZING PROCESSES, PROCEDURES, AND QUALIFICATIONS
HB- 1200 BRAZING PROCESSES
HB- 1201 JOINT BRAZING PROCEDURES
HB- 1202 BRAZING QUALIFICATIONS AND RECORDS HB- 1202.1 Qualification of Brazing Procedures
147 ARTICLE 13 DESIGN
HB- 1300 STRENGTH OF BRAZED JOINTS
HB- 1301 BRAZED JOINT EFFICIENCY FACTORS
HB- 1302 MINIMUM THICKNESS
HB- 1303 PERMISSIBLE SERVICE TEMPERATURE
HB- 1304 APPLICATION OF BRAZING FILLER METAL
HB- 1305 JOINT CLEARANCE
148 HB- 1306 OPENINGS
HB- 1307 BRAZED CONNECTIONS
TABLE HB-1305 RECOMMENDED JOINT CLEARANCES ATBRAZING TEMPERATURE
149 ARTICLE 14 FABRICATION REQUIREMENTS
HB- 1400 CLEANING OF SURFACES TO BE BRAZED
HB- 1401 POSTBRAZING OPERATIONS
HB- 1402 REPAIR OF DEFECTIVE BRAZING
150 ARTICLE 15 INSPECTION AND STAMPING
HB- 1500 INSPECTION HB- 1501 INSPECTION OF BRAZING PROCEDURE
HB- 1502 CERTIFICATION OF BRAZER AND BRAZING OPERATOR
HB- 1503 VISUAL EXAMINATION
HB- 1510 STAMPING
151 PART HC REQUIREMENTS FOR BOILERSCONSTRUCTED OF CAST IRON
ARTICLE 1 GENERAL
HC- 100 SCOPE
152 ARTICLE 2 MATERIAL REQUIREMENTS
HC- 200 GENERAL MATERIAL REQUIREMENTS
HC- 201 MANUFACTURE
HC- 202 CHEMICAL COMPOSITION
HC- 203 TENSILE STRENGTH CLASSIFICATION
HC- 204 TENSION TEST
HC- 205 TEST BARS
HC- 206 SELECTION OF TEST BAR SIZE
HC- 207 MOLDING AND POURING TEST BARS
HC- 208 TENSILE STRENGTH TEST PROCEDURE
153 FIGURES
FIG. HC-205.1 DIMENSIONS OF TENSILE TEST SPECIMEN
154 HC- 209 TRANSVERSE TEST
HC- 210 TRANSVERSE TEST PROCEDURE
FIG. HC-206.1 CAST TEST BARS
155 HC- 211 NUMBER OF TESTS
HC- 212 RETESTS
HC- 213 WORKMANSHIP, FINISH, AND REPAIR
TABLES
TABLE HC-210CORRECTION FACTORS FOR TRANSVERSE TEST BARS
156 HC- 214 EXAMINATIONS AND TESTS
HC- 215 TEST RECORDS
TABLE HC-213PIPE PLUG SIZE FOR MINIMUM WALL THICKNESS
157 ARTICLE 3 DESIGN
HC- 300 MAXIMUM ALLOWABLE STRESS VALUES
HC- 301 BASIS FOR ESTABLISHING STRESS VALUES IN TABLE HC- 300
HC- 310 HEADS HC- 310.1 Heads With Pressure on Concave Side.
HC- 310.2 Heads With Pressure on Convex Side.
HC- 311 SPHERICALLY SHAPED COVERS
TABLE HC-300MAXIMUM ALLOWABLE STRESS VALUESIN TENSION FOR CAST IRON, ksi (MPa)
158 HC- 311.1 Heads Concave to Pressure.
FIG. HC-311 SPHERICALLY SHAPED COVERS WITH BOLTING FLANGES
159 HC- 315 OPENINGS AND REINFORCEMENTS
HC- 320 CORNERS AND FILLETS
HC- 325 WASHOUT OPENINGS
HC- 330 ASSEMBLY METHOD
160 ARTICLE 4 TESTS
HC- 400 TESTS TO ESTABLISH DESIGN PRESSURE HC- 401 GENERAL
HC- 401 GENERAL
HC- 402 BURSTING TEST PROCEDURE
HC- 402.1 Test Gages
161 HC- 403 WITNESSING, RECORDING, AND CERTIFYING TESTS
HC- 404 RATING OF PRODUCTION BOILERS BASED ON TESTS
HC- 410 HYDROSTATIC TEST
162 ARTICLE 5 QUALITY CONTROL AND INSPECTION
HC- 501 GENERAL
HC- 502 OUTLINE OF FEATURES TO BE INCLUDED IN THE WRITTEN DESCRIPTION OF THE QUALITY CONTROL SYSTEM
163 HC- 510 EXAMINATION
HC- 520 CERTIFICATES OF CONFORMANCE
164 ARTICLE 1 GENERAL
HA- 100 SCOPE
PART HA REQUIREMENTS FOR BOILERSCONSTRUCTED OFCAST ALUMINUM
ARTICLE 1 GENERAL
HA-100 SCOPE
165 ARTICLE 2 MATERIAL REQUIREMENTS
HA- 200 GENERAL MATERIAL REQUIREMENTS
HA- 201 WORKMANSHIP, FINISH, AND REPAIR
HA- 202 EXAMINATIONS AND TESTS
ARTICLE 2 MATERIAL REQUIREMENTS
HA-200 GENERAL MATERIALREQUIREMENTS
HA-201 WORKMANSHIP, FINISH, ANDREPAIR
HA-202 EXAMINATIONS AND TESTS
166 HA- 203 TEST RECORDS
HA-203 TEST RECORDS
167 ARTICLE 3 DESIGN
HA- 300 MAXIMUM ALLOWABLE STRESS VALUES
HA- 301 HEADS AND SPHERICALLY SHAPED COVERS
HA- 302 OPENINGS AND REINFORCEMENTS
HA- 303 CORNERS AND FILLETS
HA- 304 WASHOUT OPENINGS
HA- 305 ASSEMBLY METHOD
ARTICLE 3 DESIGN
HA-300 MAXIMUM ALLOWABLE STRESSVALUES
HA-301 HEADS AND SPHERICALLY SHAPEDCOVERS
HA-302 OPENINGS AND REINFORCEMENTS
HA-303 CORNERS AND FILLETS
HA-304 WASHOUT OPENINGS
HA-305 ASSEMBLY METHOD
168 ARTICLE 4 TESTS
HA- 400 TESTS TO ESTABLISH DESIGN PRESSURE HA- 401 GENERAL
HA- 401.1 Purpose for Which Tests May Be Used.
HA- 401.2 Frequency of Tests.
HA- 402 BURSTING TEST PROCEDURE
HA- 403 TEST GAGES
HA- 404 WITNESSING, RECORDING, AND CERTIFYING TESTS
ARTICLE 4 TESTS
HA-400 TESTS TO ESTABLISH DESIGNPRESSURE
HA-401 GENERAL
HA-402 BURSTING TEST PROCEDURE
HA-403 TEST GAGES
HA-404 WITNESSING, RECORDING, ANDCERTIFYING TESTS
169 HA- 405 RATING OF PRODUCTION BOILERS BASED ON TESTS
HA- 406 HYDROSTATIC TEST
HA- 406.1 Hot Water Boilers.
HA- 406.2 Required Test Pressure.
HA-405 RATING OF PRODUCTION BOILERSBASED ON TESTS
HA-406 HYDROSTATIC TEST
170 ARTICLE 5 QUALITY CONTROL AND INSPECTION
HA- 501 GENERAL HA- 501.1 Quality Control System.
HA- 502 OUTLINE OF FEATURES TO BE INCLUDED IN THE WRITTEN DESCRIPTION OF THE QUALITY CONTROL SYSTEM
HA- 502.1 Product or Work Description.
HA- 502.2 Authority and Responsibility.
HA- 502.3 Organization.
HA- 502.4 Drawings, Design Calculations, Test Results, and Specification Control.
HA- 502.5 Material Control.
HA- 502.6 Examination Program.
ARTICLE 5 QUALITY CONTROL AND INSPECTION
HA-501 GENERAL
HA-502 OUTLINE OF FEATURES TO BEINCLUDED IN THE WRITTENDESCRIPTION OF THE QUALITYCONTROL SYSTEM
171 HA- 502.7 Correction of Nonconformities.
HA- 502.8 Calibration of Measurement and Test Equipment.
HA- 502.9 Sample Forms.
HA- 502.10 Retention of Records.
HA- 502.11 ASME Designee HA- 502.11.1.
HA- 502.11.2.
HA- 502.11.3.
HA- 502.12 Certified Individual ( CI).
HA- 502.12.1 Requirements for a Certified Indi-vidual ( CI).
HA- 502.12.2 Duties of a Certified Individual ( CI).
HA- 503 EXAMINATION
HA- 504 CERTIFICATES OF CONFORMANCE
HA-503 EXAMINATION
A-504 CERTIFICATES OF CONFORMANCE
173 PART HLW REQUIREMENTS FOR POTABLEWATERHEATERS
INTRODUCTION
175 ARTICLE 1 GENERAL
HLW- 100 SCOPE
HLW- 101 SERVICE LIMITS
HLW- 102 PERMISSIBLE STAMPING
HLW- 103 UNITS
177 ARTICLE 2 MATERIAL REQUIREMENTS
HLW- 200 LINING
178 HLW- 201 PRIMARY PRESSURE PARTS MATERIAL
HLW- 202 ACCEPTANCE OF UNIDENTIFIED OR SMALL QUANTITIES OF MATERIAL
179 HLW- 203 MISCELLANEOUS PRESSURE PARTS MATERIAL
HLW- 204 FLANGES AND PIPE FITTINGS
HLW- 205 NONPRESSURE PART MATERIAL
180 ARTICLE 3 DESIGN
HLW- 300 DESIGN
HLW- 301 BASIS FOR ESTABLISHING STRESS VALUES IN TABLES HLW- 300 AND HLW- 301
HLW- 302 MINIMUM THICKNESSES
HLW- 303 SHELLS UNDER INTERNAL PRESSURE
181 TABLES
TABLE HLW-300MAXIMUM ALLOWABLE STRESS VALUES IN TENSION FOR LINED WATER HEATER MATERIALS, ksi (MPa)
183 TABLE HLW-301MAXIMUM ALLOWABLE STRESS VALUES IN TENSION FOR UNLINED WATER HEATER MATERIALSksi (MPa)
184 HLW- 305 BLANK UNSTAYED DISHED HEADS, PRESSURE ON CONCAVE SIDE HLW- 305.1 General.
185 HLW- 306 BLANK UNSTAYED DISHED HEADS, PRESSURE ON CONVEX SIDE HLW- 306.1
HLW- 307 TUBES
HLW- 308 OPENINGS
HLW- 309 TUBES ATTACHED BY ROLLING
186 ARTICLE 4 DESIGN OF WELDMENTS
HLW- 400 DESIGN OF WELDED JOINTS
HLW- 401 GENERAL REQUIREMENTS
HLW- 402 JOINT EFFICIENCIES
FIGURES
FIG. HLW-401.1 BUTT WELDING OF PLATES OFUNEQUAL THICKNESS
187 HLW- 411 HEADS OR TUBESHEETS ATTACHED BY WELDING
HLW- 413 TUBES ATTACHED BY WELDING
FIG. HLW-401.2 TYPICAL CORNER JOINTS
188 FIG. HLW-411 TYPICAL WATER HEATER WELDED JOINTS
190 HLW- 415 HEAD- TO- SHELL ATTACHMENTS
HLW- 420 OPENINGS IN WELDS
HLW- 430 WELDED CONNECTIONS
HLW- 431 MINIMUM REQUIREMENTS FOR ATTACHMENT WELDS
191 FIG. HLW-413 TUBES ATTACHED BY WELDING
192 FIG. HLW-415 HEADS ATTACHED TO SHELLS
193 FIG. HLW-431.1 SOME ACCEPTABLE TYPES OF WELDS FOR FITTINGS, NOZZLES, AND OTHER CONNECTIONSTO SHELLS AND HEAD
195 FIG. HLW-431.5 SOME ACCEPTABLE TYPES OF WELDS FOR FITTINGS, NOZZLES, AND OTHER CONNECTIONSTO SHELLS AND HEAD
196 HLW- 432 BRAZED CONNECTIONS FOR COPPER LINED VESSELS
HLW- 440 WELDING PROCESSES
HLW- 450 WELDING QUALIFICATIONS
197 FIG. HLW-432.1 SOME ACCEPTABLE TYPES OF BRAZED FITTINGS, NOZZLES, AND OTHER CONNECTIONS TOCOPPER-LINED SHELLS AND HEADS
198 HLW- 451 PRODUCTION WORK QUALIFICATIONS
HLW- 452 INTERCHANGE OF QUALIFYING TESTS AMONG MANUFACTURERS PROHIBITED
HLW- 453 MAINTENANCE OF RECORDS OF QUALIFICATIONS AND IDENTIFYING MARKS
HLW- 454 POSTHYDROTEST WELDING OF NONPRESSURE PARTS TO PRESSURE PARTS
HLW- 460 SPECIFIC WELDING REQUIREMENTS HLW- 460.1 Finished Longitudinal and Circumfer-ential Joints
200 ARTICLE 5 TESTS
HLW- 500 TESTS TO ESTABLISH MAXIMUM ALLOWABLE WORKING PRESSURE AND PRODUCTION LINE TESTS
HLW- 502 PROOF TEST
201 HLW- 503 TESTING OF PARTS
HLW- 504 WITNESSING, RECORDING, AND CERTIFYING TESTS
HLW- 505 HYDROSTATIC TEST
202 ARTICLE 6 INSPECTION AND STAMPING
HLW- 600 INSPECTION AND CERTIFICATION
HLW- 601 MANUFACTURER’S DATA AND PARTIAL DATA REPORTS
203 HLW- 602 STAMPING OF WATER HEATERS AND STORAGE TANKS HLW-
FIG. HLW-602.1 OFFICIAL SYMBOL TO DENOTE THEAMERICAN SOCIETY OF MECHANICAL ENGINEERS’STANDARD
FIG. HLW-602.2 FORM OF STAMPING ONCOMPLETED WATER HEATERS
205 ARTICLE 7 CONTROLS
HLW- 700 CONTROLS
HLW-701 TEMPERATURE CONTROL
HLW- 702 LIMIT CONTROLS
HLW- 703 CONTROLS AND HEAT GENERATING APPARATUS
HLW- 704 ELECTRICAL WIRING HLW- 704.1 Electrical Code Compliance.
206 ARTICLE 8 INSTALLATION REQUIREMENTS
HLW- 800 SAFETY RELIEF VALVES
HLW- 801 MOUNTING SAFETY RELIEF VALVES
207 HLW- 805 WATER SUPPLY
HLW- 808 STORAGE TANKS
HLW- 809 PROVISIONS FOR THERMAL EXPANSION IN HOT WATER SYSTEMS
TABLE HLW-809.1EXPANSION TANK CAPACITIESFOR A WATER HEATER
208 FIG. HLW-809.1 A TYPICAL ACCEPTABLE PIPING INSTALLATION FOR STORAGEWATER HEATERS IN BATTERY
209 HLW- 810 BOTTOM DRAIN VALVE
HLW- 820 THERMOMETER
FIG. HLW-809.2 A TYPICAL ACCEPTABLE PIPING INSTALLATION FOR FLOW THROUGH WATERHEATER WITH PROVISIONS FOR PIPING EXPANSION
211 MANDATORY APPENDICES
MANDATORY APPENDIX 1 SUBMITTAL OF TECHNICAL INQUIRIES TO THEBOILER AND PRESSURE VESSEL COMMITTEE
213 MANDATORY APPENDIX 2 CODES, STANDARDS, AND SPECIFICATIONS REFERENCED IN TEXT
214 MANDATORY APPENDIX 3 ADHESIVE ATTACHMENT OF NAMEPLATES TO CASING
215 MANDATORY APPENDIX 5 VACUUM BOILERS
217 MANDATORY APPENDIX 6 STANDARD UNITS FOR USE IN EQUATIONS
218 MANDATORY APPENDIX 7 RULES FOR MASS- PRODUCTION OF HEATING BOILERS
220 NONMANDATORY APPENDICES
NONMANDATORY APPENDIX B METHOD OF CHECKING SAFETY VALVE ANDSAFETY RELIEF VALVE CAPACITY BY MEASURINGMAXIMUM AMOUNT OF FUEL THAT CAN BE BURNED
221 NONMANDATORY APPENDIX C EXAMPLES OF METHOD OF CALCULATING A WELDED RING REINFORCED FURNACE
223 NONMANDATORY APPENDIX D EXAMPLES OF METHODS OF COMPUTATION OF OPENINGS IN BOILER SHELLS
226 NONMANDATORY APPENDIX E TERMINOLOGY
230 NONMANDATORY APPENDIX F QUALITY CONTROL SYSTEM
232 NONMANDATORY APPENDIX H LIST OF ABBREVIATIONS AND ADDRESSES
233 NONMANDATORY APPENDIX I SPECIFICATIONS FOR TEST METHOD FOR WATER ABSORPTION OF PLASTICS
237 NONMANDATORY APPENDIX K GUIDE TO INFORMATION APPEARING ON CERTIFICATE OF AUTHORIZATION
240 NONMANDATORY APPENDIX L GUIDE TO MANUFACTURER’S DATA REPORT FORMS INTRODUCTION
264 NONMANDATORY APPENDIX M GUIDANCE FOR THE USE OF U. S. CUSTOMARY AND SI UNITS IN THE ASME BOILER AND PRESSURE VESSEL CODE
267 NONMANDATORY APPENDIX N GUIDE TO MANUFACTURER’S CERTIFICATE OF CONFORMANCE FOR PRESSURE RELIEF VALVES INTRODUCTION
270 INDEX
293 INTERPRETATIONS Volume 60
ASME BPVC IV 2010
$377.00