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BS EN 60939-3:2015:2018 Edition

$215.11

Passive filter units for electromagnetic interference suppression – Passive filter units for which safety tests are appropriate

Published By Publication Date Number of Pages
BSI 2018 80
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This specification covers passive filters used to attenuate unwanted radio-frequency signals (such as noise or interference) generated from electromagnetic sources.

Both single and multi-channel filters within one enclosure or which are built on a printed circuit board forming a compact entity are included within the scope of this specification.

Filters constructed of capacitive elements where the inductance is inherent in the construction of the filter are within the scope of this specification. Similarly, filters constructed of inductive elements where the capacitance is inherent in the construction of the filter are also within the scope of this specification. It is up to the manufacturer to state whether a given component is to be designed as a capacitor, an inductor or a filter. Filters can include also other components like resistors and/or varistors or similar components

This specification applies to passive filter units for electromagnetic interference suppression for which safety tests are appropriate. This implies that filters specified according to this specification will either be connected to mains supplies, when compliance with the mandatory tests of Table 3 is necessary, or used in other circuit positions where the equipment specification prescribes that some or all of these safety tests are required.

This specification applies to passive filter units, which will be connected to an a.c. mains or other supply (d.c. or a.c.) with a nominal voltage not exceeding 1 000 V a.c., with a nominal frequency not exceeding 400 Hz, or 1 500 V d.c.

NOTE For a.c. use, IEC 60384-14 applies to capacitors which will be connected to a.c. mains with a nominal frequency not exceeding 100 Hz.

This specification covers appliance filters (US) but does not cover facility filters, cord-connected filters or direct plug-in filters. These other filters will be covered by another sectional specification.

PDF Catalog

PDF Pages PDF Title
2 undefined
7 CONTENTS
12 FOREWORD
14 1 General
1.1 Scope
1.2 Normative references
16 1.3 Information to be given in a detail specification
1.3.1 General
1.3.2 Outline drawing and dimensions
1.3.3 Mounting
17 1.3.4 Ratings and characteristics
1.3.5 Marking
1.4 Terms and definitions
18 Tables
Table 1 – Classification of Class X capacitors
19 Table 2 – Classification of Class Y capacitors
22 1.5 Marking
1.5.1 General
Figures
Figure 1 – Asymmetrical and symmetrical test circuit
23 1.5.2 Coding
1.5.3 Marking details
1.5.4 Marking of filters
1.5.5 Marking of packaging
1.5.6 Additional marking
1.6 Components
1.7 Overcurrent protective devices
24 1.8 Wiring and Insulation
1.8.1 General
1.8.2 Sleeving, tubing and wire insulation
1.8.3 Properties of insulation material
1.9 Protective Bonding Conductors
25 1.10 Corrosion
2 Preferred ratings and characteristics
2.1 Preferred characteristics
2.1.1 General
2.1.2 Preferred climatic categories
2.2 Preferred values of ratings
2.2.1 Rated voltage (UR)
2.2.2 Rated temperature
2.2.3 Passive flammability
26 3 Test plan for safety tests
3.1 Structurally similar filters
3.2 Safety approval procedure
3.2.1 General
3.2.2 Sampling
27 3.2.3 Tests
3.3 Requalification tests
28 Table 3 – Tests concerning safety requirements only
29 4 Test and measurement procedures
4.1 General
4.1.1 General
4.1.2 Standard atmospheric conditions
4.1.3 Standard atmospheric conditions for testing
Table 4 – Lot-by-lot test – Safety tests only approval
30 4.1.4 Recovery conditions
4.1.5 Referee conditions
4.1.6 Reference conditions
Table 5 – Standard atmospheric conditions
31 4.1.7 Drying
4.2 Visual examination and check of dimensions
4.2.1 Visual examination
4.2.2 Dimensions (gauging)
4.2.3 Dimensions (detail)
4.2.4 Creepage distances and clearances
33 Table 6 – Creepage distances
34 4.3 Inductance measurement
4.3.1 General
4.3.2 Measuring conditions
4.4 Earth inductors incorporated in filters
4.5 Capacitance
4.5.1 General
4.5.2 Measuring conditions
Table 7 – Clearance
35 4.6 Insertion loss
4.7 Insulation resistance
4.7.1 General
4.7.2 Measuring voltage
36 4.7.3 Application of measuring voltage
Table 8 – DC voltage for insulation resistance
37 4.7.4 Mean time to measuring
4.7.5 Temperature correction factor
4.7.6 Information to be given in a detail specification
38 Figure 2 – Examples for the application of Tests A and B of Table 9
Table 9 – Measuring points
39 4.7.7 Requirements
Figure 3 – Examples for the application of Test C of Table 9
Table 10 – Insulation resistance – Safety tests only
40 4.8 Voltage proof
4.8.1 General
4.8.2 Test procedure
4.8.3 Applied voltage
Table 11 – Insulation resistance – Safety and performance tests
41 4.8.4 Tests
Table 12 – Voltage proof (filter connected to mains)
Table 13 – Voltage proof (filter not connected to mains; e.g. d.c. filters)
42 4.8.5 Requirements
4.8.6 Repetition of the voltage proof test
4.8.7 Information to be given in a detail specification
4.8.8 Requirements
4.9 DC line resistance or voltage drop at rated current
4.9.1 General
4.9.2 DC line resistance
4.9.3 Voltage drop at rated current
43 4.10 Discharge resistance
4.10.1 General
4.10.2 Resistor Test
44 4.11 Robustness of terminations
4.11.1 General
4.11.2 Test Ua1 – Tensile
4.11.3 Test Ub – Bending
4.11.4 Test Uc – Torsion
4.11.5 Test Ud – Torque
Table 14 – Force for wire terminations
45 Table 15 – Torque
46 4.11.6 Visual examination
4.12 Resistance to soldering heat
4.12.1 Applicability of the test
4.12.2 Pre-measurement
4.12.3 Test conditions
4.12.4 Test severity
4.12.5 Intermediate inspection, measurements and requirements
4.13 Solderability (for performance only)
4.13.1 General
47 4.13.2 Test method
4.13.3 Test conditions
4.13.4 Requirements
4.13.5 Final measurements and requirements
4.14 Rapid change of temperature (for performance only)
4.14.1 Pre-measurements
48 4.14.2 Test method
4.14.3 Final inspection
4.15 Vibration (for performance only)
4.15.1 Pre-measurements
4.15.2 Test method
4.15.3 Test conditions
4.15.4 Intermediate inspection
4.15.5 Final Inspection
4.16 Shock (for performance only)
4.16.1 Pre measurements
49 4.16.2 Test method
4.16.3 Test conditions
4.16.4 Final Inspection
4.17 Container sealing (for performance only)
4.17.1 General
4.17.2 Test conditions
4.17.3 Requirements
4.18 Climatic sequence
4.18.1 General
4.18.2 Initial measurements
Table 16 – Preferred severity
50 4.18.3 Dry heat
4.18.4 Damp heat, cyclic
4.18.5 Cold
4.18.6 Low air pressure
51 4.18.7 Damp heat, cyclic, remaining cycles
4.18.8 Final inspection, measurements and requirements
4.19 Damp heat, steady state
4.19.1 Pre-measurements
4.19.2 Test method
4.19.3 Test conditions
Table 17 – Number of cycles
52 4.19.4 Final inspection, measurements and requirements
4.20 Temperature rise
4.20.1 General
4.20.2 Test method
53 4.20.3 Test description
54 4.20.4 Requirements
Table 18 – Maximum temperatures
55 4.21 Current overload
4.21.1 Pre-measurements
4.21.2 Test method
4.21.3 Final inspection, measurements and requirements
4.22 Leakage current
4.23 Protective conductor resistance
56 4.24 Impulse voltage
4.24.1 General
4.24.2 Initial measurements
4.24.3 Test conditions
4.24.4 Requirements
Figure 4 – Impulse wave form
57 4.25 Endurance
4.25.1 General
4.25.2 General test conditions
4.25.3 Test conditions – current test
58 4.25.4 Test conditions – voltage test, terminations/case
4.25.5 Test conditions – voltage test between terminations
59 4.25.6 Test conditions – combined voltage/current tests
4.25.7 Final inspection, measurements and requirements
4.26 Charge and discharge (for performance only)
4.26.1 General
4.26.2 Test circuits and wave forms
60 Figure 5 – Relay circuit
Figure 6 – Thyristor circuit
61 4.26.3 Information given in detail specification
4.26.4 Initial measurements
Figure 7 – Voltage and current waveforms
62 4.26.5 Test conditions
4.26.6 Final measurements and requirements
4.27 Passive flammability
4.27.1 General
4.27.2 Test method
Table 19 – Measurements and requirements after charge and discharge
63 4.28 Active flammability
4.29 Solvent resistance of the marking
4.29.1 General
4.29.2 Test description
Table 20 – Categories of flammability
64 4.29.3 Requirements after test
4.30 Component solvent resistance (for performance only)
4.30.1 General
4.30.2 Initial measurements
4.30.3 Test description
4.30.4 Final measurements
65 Annex A (informative)Calculation of leakage current
Figure A.1 – Leakage current for 1-line filters
66 Figure A.2 – Leakage current for 2-line filters
67 Figure A.3 – Leakage current for 3-line filters
68 Figure A.4 – Leakage current for 4-line filters
69 Annex B (normative)Test schedule for safety requirements only
Table B.1 – Test schedule for safety requirements only (1 of 3)
72 Annex C (normative)Circuit for the impulse voltage test
Figure C.1 – Impulse voltage test circuit
Table C.1 – Values of CX, CT, RP, RS, CP
73 Table C.2 – Values and tolerances of Cx, tr, td
74 Annex D (normative)Circuit for the endurance test
Figure D.1 – Endurance test circuit
75 Annex E (normative)Declaration of design
76 Annex F (informative)Safety and performance tests qualification approval – Assessment level DZ
Table F.1 – Sampling plan – Assessment level DZ (1 of 2)
78 Annex P (informative)Additional components and material standards
79 Bibliography
BS EN 60939-3:2015
$215.11