BS EN IEC 60810:2018
$215.11
Lamps, light sources and led packages for road vehicles. Performance requirements
| Published By | Publication Date | Number of Pages |
| BSI | 2018 | 96 |
IEC 60810:2017 is also available as /2 which contains the International Standard and its Redline version, showing all changes of the technical content compared to the previous edition. IEC 60810:2017 is applicable to filament lamps, discharge lamps, LED light sources and LED packages to be used in road vehicles, i.e. in headlamps, fog-lamps, signalling lamps and interior lighting. It is especially applicable to those lamps and light sources which are listed in IEC 60809. This fifth edition cancels and replaces the fourth edition published in 2014 and Amendment 1:2017. This edition constitutes a technical revision. This edition includes the following significant technical changes with respect to the previous edition: – update and clarification of the title and scope; – introduction of new LED light sources; – introduction of requirements for LED light sources; – introduction of guidelines on LED package robustness validation for LED packages.
PDF Catalog
| PDF Pages | PDF Title |
|---|---|
| 2 | undefined |
| 5 | Annex ZA(normative)Normative references to international publicationswith their corresponding European publications |
| 7 | English CONTENTS |
| 13 | FOREWORD |
| 15 | 1 Scope 2 Normative references |
| 17 | 3 Terms and definitions |
| 19 | Figures Figure 1 – Examples of LED packages Figure 2 – Example of an LED module without integrated heatsink Figure 3 – Example of an LED module with integrated heatsink |
| 20 | Figure 4 – Example of a replaceable LED light source Figure 5 – Example of a non-replaceable LED light source |
| 21 | 4 Requirements and test conditions for filament lamps 4.1 Basic function and interchangeability 4.2 Torsion strength 4.3 Characteristic life Tc 4.4 Life B3 |
| 22 | 4.5 Luminous flux maintenance 4.6 Resistance to vibration and shock 4.7 Glass-bulb strength 5 Filament lamp data Tables Table 1 – Conditions of compliance for life B3 Table 2 – Conditions of compliance for the vibration test |
| 23 | Table 3 – Rated life values for continuous operation |
| 26 | Table 4 – Rated luminous flux-maintenance values for continuous operation |
| 27 | 6 Requirements and test conditions for discharge lamps 6.1 Basic function and interchangeability 6.2 Mechanical strength 6.2.1 Bulb-to-cap connection 6.2.2 Cable-to-cap connection (if any) 6.3 Characteristic life Tc 6.4 Life B3 6.5 Luminous flux maintenance 6.6 Resistance to vibration and shock 6.7 Discharge lamps with integrated starting device |
| 28 | 6.8 Discharge lamps with integrated starting device and integrated ballast 7 Requirements and test conditions for LED light sources 7.1 Basic function and interchangeability Figure 6 – Position of the centre of gravity (shaded areas) |
| 29 | 7.2 UV radiation 7.3 Luminous flux and colour maintenance |
| 30 | Table 5 – Minimum L70B10 values for replaceable LED light sources |
| 31 | 7.4 Resistance to vibration and shock Table 6 – Typical “on”-times for the different functions per 100 000 km drive distance, based on an average speed of 33,6 km/h a Table 7 – Example of product data |
| 32 | 7.5 Electromagnetic compatibility 7.6 Powered thermal cycling test Figure 7 – Extract from IEC 60068-2-14 Test Nb, showing the temperature cycle profile Table 8 – Temperature classes for the powered thermal cycling test |
| 33 | 7.7 Mass 7.8 Typical circuits for LED light sources 7.8.1 General 7.8.2 Typical circuits for LR3, LR5, LY3, LY5, LW3 and LW5 LED light sources Table 9 – Maximum mass for LED light sources |
| 34 | 7.8.3 Typical circuits for LR4 LED light sources Figure 8 – Typical electrical circuit for an LR3, LR5, LY3, LY5, LW3 and LW5 LED light source Figure 9 – Typical electrical circuit for an LR4 LED light source |
| 35 | 7.9 Maximum power consumption 7.10 Overvoltage test 7.11 Reverse voltage test Table 10 – Maximum power consumption |
| 36 | 7.12 Transient voltage test (field decay) Figure 10 – Profile of pulse 1 from ISO 7637-2 Table 11 – Test parameters for pulse 1 from ISO 7637-2 |
| 37 | 7.13 Transient voltage test (load dump) Figure 11 – Profile of pulse 2a from ISO 7637-2 Table 12 – Test parameters for pulse 2a from ISO 7637-2 |
| 38 | 7.14 Electrostatic discharge test (ESD) 7.15 Pulsed operating life (PLT) test 8 Requirements and test conditions for LED packages 8.1 LED package stress test qualification |
| 39 | 8.2 Test samples 8.2.1 Lot requirements 8.2.2 Production requirements 8.2.3 Pre- and post-stress test requirements |
| 40 | 8.2.4 Assembly of LED packages on test boards 8.2.5 Moisture pre-conditioning (MP) 8.2.6 Thermal resistance (TR) test 8.3 Definition of failure criteria |
| 41 | 8.4 Choice between test conditions 8.5 Criteria for passing qualification/requalification 8.6 Qualification test 8.6.1 Pre- and post- electrical and photometric test 8.6.2 Pre- and post- external visual (EV) test 8.6.3 High temperature operating life (HTOL) test |
| 42 | 8.6.4 Temperature cycling (TMCL) test 8.6.5 Wet high temperature operating life (WHTOL) test 8.6.6 Power temperature cycling (PTMCL) test |
| 43 | 8.6.7 Electrostatic discharge, human body model (ESD-HBM) test 8.6.8 Electrostatic discharge, machine model (ESD-MM) test 8.6.9 Destructive physical analysis (DPA) test 8.6.10 Physical dimensions (PD) test 8.6.11 Vibrations variable frequency (VVF) test 8.6.12 Mechanical shock (MS) test 8.6.13 Resistance to soldering heat (RSH-TTW) test |
| 44 | 8.6.14 Resistance to soldering heat (RSH-reflow) test 8.6.15 Solderability (SO) test 8.6.16 Thermal shock (TMSK) test 8.6.17 Hydrogen sulphide (H2S) test 8.6.18 Pulsed operating life (PLT) test |
| 45 | 8.6.19 Dew (DEW) test |
| 46 | 8.6.20 Flowing mixed gas corrosion (FMGC) test 8.6.21 Wire bond pull test (WBP) Figure 12 – Temperature–humidity characteristics for the DEW test |
| 47 | 8.6.22 Bond shear test (BS) 8.6.23 Die shear test (DS) |
| 48 | Annexes Annex A (normative) Life test conditions for filament lamps A.1 Ageing A.2 Test voltage A.3 Operating position and operating conditions A.4 Switching cycle A.4.1 Single-filament lamps |
| 49 | A.4.2 Dual-filament lamps for headlamps A.4.3 Dual-filament lamps for light signalling equipment A.5 Luminous flux and colour maintenance |
| 50 | Annex B (normative) Vibration tests B.1 General |
| 51 | B.2 Test conditions B.2.1 General B.2.2 Mounting (see IEC 60068-2-47) B.2.3 Measuring points B.2.4 Control point B.2.5 Conditioning B.2.6 Axis of vibration |
| 52 | B.2.7 WBR test – Basic motion B.3 Test conditions B.3.1 General B.3.2 Narrowband random vibration tests Table B.1 – Vibration test on motor vehicle lamps –Test conditions Table B.2 – Vibration test on motor vehicle lamps (Standard test conditions (narrowband) |
| 53 | B.3.3 Wideband random vibration tests Table B.3 – Vibration test on motor vehicle lamps ( Heavy-duty test conditions Table B.4 – Vibration test on motor vehicle lamps – Standard test conditions (wideband) |
| 54 | Figure B.1 – Recommended equipment layout for vibration testing |
| 55 | Annex C (normative) Glass-bulb strength test C.1 General C.2 Test equipment and procedure C.2.1 Principle of the test equipment C.2.2 Test conditions Figure C.1 – Diagrammatic sketch of the principle of the test equipment |
| 56 | C.2.3 Requirements for plates C.3 Requirements Table C.1 – Compression strength |
| 57 | C.4 Evaluation C.4.1 General C.4.2 Assessment based on attributes C.4.3 Assessment based on variables Table C.2 – Inspection by attributes – Double sampling plan |
| 58 | Table C.3 – Inspection by variables – “S” method of assessment |
| 59 | Annex D (normative) Life and luminous flux maintenance test conditions for discharge lamps D.1 Ageing D.2 Test circuit and test voltage D.3 Burning position and operating conditions D.4 Switching cycle Table D.1 – On/off switching cycle |
| 60 | Figure D.1 – Superposition of on/off switchingand power switching cycle Table D.2 – Power switching cycle |
| 61 | D.5 Luminous flux maintenance Table D.3 – Fast power switching cycle |
| 62 | Annex E (normative) Bulb deflection test E.1 General E.2 Test set-up and procedure E.3 Requirement Figure E.1 – Sketch of the test set-up |
| 63 | Annex F (informative) Guidance on equipment design F.1 Pinch temperature limit F.2 Solder temperature limit F.3 Maximum filament lamp outline F.4 Maximum surge voltage F.5 Recommended instructions for use and handling of halogen filament lamps |
| 64 | F.6 Recommended instructions for use and handling of discharge lamps Figure F.1 – Voltage surges for 12 V filament lamps –Maximum tolerable duration for a voltage surge as a function of its height |
| 65 | Figure F.2 – Maximum filament lamp outlines H1 |
| 66 | Figure F.3 – Maximum filament lamp outlines H2 |
| 67 | Figure F.4 – Maximum filament lamp outlines H3 |
| 68 | Figure F.5 – Maximum filament lamp outlines P21W, PY21W,P21/4W and P21/5W |
| 69 | Annex G (informative) Ballast design Table G.1 – Open circuit voltage |
| 70 | Annex H (informative) Symbols H.1 General |
| 71 | H.2 Symbol indicating that lamps operate at high temperatures H.3 Symbol indicating that care should be taken to avoid touching the bulb H.4 Symbol indicating that the use of protective gloves is advised H.5 Symbol indicating that lamps with scratched or otherwise damaged bulbs should not be used H.6 Symbol indicating that before handling, the lamp shall be switched off H.7 Symbol indicating that the use of eye protection is advised |
| 72 | H.8 Symbol indicating that during operation, the lamp emits UV-radiation H.9 Symbol indicating that the lamp shall be operated only in a luminaire with a protective shield |
| 73 | H.10 Symbol indicating dangerous voltage H.11 Pictogram for instruction “Non-ECE” Figure H.1 – Pictogram for instruction “Non-ECE” |
| 74 | H.12 Pictogram for instruction “Interior lighting only” Figure H.2 – Pictogram for instruction “Interior lighting only” |
| 75 | Annex I (normative) Luminous flux maintenance test conditions for LED light sources I.1 Ageing I.2 Test voltage I.3 Operating conditions I.3.1 Test rack I.3.2 LED light sources with integrated thermal management I.3.3 LED light sources with external thermal management |
| 76 | I.4 Switching cycle I.4.1 Single-function LED light sources I.4.2 Dual-function LED light sources for headlamps I.4.3 Multiple-function LED light sources for light signalling equipment Table I.1 – Examples of possible product data |
| 77 | I.5 Luminous flux maintenance measurements I.6 Colour measurement |
| 78 | Annex J (normative) Destructive physical analysis for LED packages J.1 Description J.2 Equipment J.3 Procedure J.4 Failure criteria |
| 79 | Annex K (informative) Communication sheet LED package testing |
| 82 | Annex L (normative) Re-testing matrix for LED packages testing |
| 83 | Annex M (informative) Guidelines for LED packages robustness validation M.1 General |
| 84 | Figure M.1 – Concept of over-stress testing for two stress parameters |
| 85 | M.2 Test samples M.2.1 Lot requirements Figure M.2 – Flow diagram for the robustness validation process |
| 86 | M.2.2 Production requirements M.2.3 Pre- and post-stress test requirements M.2.4 Assembly of LED packages on test boards M.3 Definition of end-of-test criteria M.4 Test sequence of over-stress testing |
| 87 | M.5 Over-stress test definition M.5.1 Pre- and post-electrical and photometric test M.5.2 Pre- and post-external visual (EV) test M.5.3 High temperature operating life (HTOL) and low temperature operating life (LTOL) tests Table M.1 – Typical over-stress matrix for two stress parameters |
| 88 | M.5.4 Temperature cycling (TMCL) test M.5.5 Wet high temperature operating life (WHTOL) test |
| 89 | M.5.6 Power temperature cycling (PTMCL) test M.5.7 Thermal shock (TMSK) test |
| 90 | M.6 Destructive physical analysis (DPA) test M.7 Projection models |
| 91 | Table M.2 – Acceleration models |
| 94 | Bibliography |
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