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BS EN IEC 60900:2018 – TC:2020 Edition

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Tracked Changes. Live working. Hand tools for use up to 1 000 V AC and 1 500 V DC

Published By Publication Date Number of Pages
BSI 2020 157
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IEC 60900:2018 is available as /2 which contains the International Standard and its Redline version, showing all changes of the technical content compared to the previous edition.

IEC 60900:2018 is applicable to insulated, insulating and hybrid hand tools used for working live or close to live parts at nominal voltages up to 1 000 V AC and 1 500 V DC. The products designed and manufactured according to this document contribute to the safety of the users provided they are used by skilled persons, in accordance with safe methods of work and the instructions for use (where appropriate). This document has been prepared in accordance with the requirements of IEC 61477 where applicable. The products covered by this document may have an impact on the environment during some or all stages of its life cycle. These impacts can range from slight to significant, be of short term or long-term duration, and occur at the global, regional or local level. This document does not include requirements and test provisions for the manufacturers of the products, or recommendations to the users of the products for environmental improvement. This fourth edition cancels and replaces the third edition, published in 2012. This edition constitutes a technical revision. This edition includes the following significant technical changes with respect to the previous edition: a) addition of a third category of tools has been added, namely hybrid hand tools; b) introduction of a new informative Annex A on examples of insulated, insulating and hybrid hand tools. Key words: Live Working, Insulated, Insulating, Hand Tools The contents of the corrigendum of January 2019 have been included in this copy.

PDF Catalog

PDF Pages PDF Title
93 undefined
96 Annex ZA(normative)Normative references to international publicationswith their corresponding European publications
98 English
CONTENTS
101 FOREWORD
103 INTRODUCTION
104 1 Scope
2 Normative references
3 Terms and definitions
105 4 Requirements
4.1 General requirements
4.1.1 Safety
106 4.1.2 Performance under load
4.1.3 Multiple-ended hand tools
4.1.4 Marking
107 4.1.5 Separating of covers
4.1.6 Instructions for correct adjustment and assembly
4.2 Requirements concerning insulating materials
4.2.1 General
Figures
Figure 1 – Marking of the electrical working limit adjacent tothe double triangle symbol (IEC 60417-5216:2002-10)
108 4.2.2 Thermal stability
4.3 Requirement concerning exposed conductive parts of hybrid tools
4.4 Additional requirements
4.4.1 Hand tools capable of being assembled
109 Figure 2 – Description of the insulating overlapping element and different assembly configurations for hand tools capable of being assembled with square drives
Tables
Table 1 – Dimensions and tolerances of the insulating overlapping element
110 4.4.2 Screwdrivers
Figure 3 – Marking symbol for hand tools capable of being assembled and designed to be interchangeable between different manufacturers (IEC 60417-6168:2012-07)
111 4.4.3 Spanners – un-insulated areas
Figure 4 – Illustration of insulation of a typical screwdriver
112 4.4.4 Adjustable spanners
Figure 5 – Illustration of insulation of typical spanners
113 4.4.5 Pliers, strippers, cable scissors, cable-cutting hand tools
Figure 6 – Insulated or hybrid adjustable spanner
114 Figure 7 – Illustration of insulation of typical pliers
115 Figure 8 – Insulation of pliers
Figure 9 – Insulation of multiple slip joint pliers
116 Figure 10 – Insulation of pliers with a functional area below the joint
117 4.4.6 Scissors
Figure 11 – Illustration of insulation of pliers and nippers for electronics
118 4.4.7 Knives
Figure 12 – Insulation of scissors
119 4.4.8 Tweezers
Figure 13 – Insulation of knives
120 5 Tests
5.1 General
Figure 14 – Example of insulation of the handles of tweezers
121 5.2 Visual check
5.3 Dimensional check
5.4 Impact tests
5.4.1 Type test
122 Figure 15 – Example of test arrangement for the impact test – Method A
123 Figure 16 – Example of test arrangement for the impact test – Method B
124 5.4.2 Alternative methods in cases where hand tools have completed the production phase
5.5 Dielectric tests
5.5.1 General requirements
125 5.5.2 Conditioning (for type test only)
5.5.3 Dielectric testing of insulated and hybrid hand tools
126 Figure 17 – Dielectric testing arrangement for insulated or hybrid hand tools
127 Figure 18 – Description of dummies for dielectric tests for hand tools capable of being assembled with square drives
Table 2 – Dimensions and tolerances for dummies to be used for dielectric tests
128 5.5.4 Dielectric testing of insulating hand tools
Figure 19 – Dielectric testing arrangement for insulating hand tools
129 5.6 Indentation test (for insulated hand tools)
5.6.1 Type test
130 5.6.2 Alternative methods in cases where insulated hand tools have completed the production phase
5.7 Test for adhesion of the insulating material coating of insulated hand tools
5.7.1 Conditioning
Figure 20 – Indentation test
131 5.7.2 Type test
132 Figure 21 – Principle of the testing device for checking adhesion of the insulating coating on conductive parts of the insulated hand tool – Test on the working head – Method A
133 Figure 22 – Principle of the testing device for checking adhesion of the insulating coating on conductive parts of the insulated hand tools – Test on the working head – Method B
134 Figure 23 – Testing device for checking adhesion of the insulating coating of insulated screwdrivers on conductive parts and the handle
136 5.7.3 Alternative methods in cases where insulated hand tools have completed the production phase
Figure 24 – Example of mountings for checking stability of adhesion of the insulation of the entire insulated hand tool
137 5.8 Test of adhesion of exposed conductive parts at the working head of hybrid hand tools
5.8.1 Type test
5.8.2 Alternative methods in cases where hybrid hand tools have completed the production phase
5.9 Mechanical tests
5.9.1 Test of adhesion of insulating covers of conductive adjusting or switching elements
138 5.9.2 Insulated hand tools
5.9.3 Insulating and hybrid hand tools
139 5.9.4 Tweezers
5.9.5 Retaining force test for tools capable of being assembled
140 Figure 25 – Dummies for testing locking systems used with square drives of nominal size 12,5 mm of ISO 1174
141 Figure 26 – Dummies for testing locking systems used with square drives of nominal size 10 mm of ISO 1174
142 5.10 Durability of marking
5.11 Flame retardancy test
5.11.1 Type test
143 5.11.2 Alternative methods in cases where hand tools have completed the production phase
Figure 27 – Example of a flame retardancy test arrangement
144 6 Conformity assessment of hand tools having completed the production phase
7 Modifications
145 Annexes
Annex A (informative) Description and examples for insulated, hybrid and insulating hand tools
146 Annex B (informative) Mechanical strength of insulating and hybrid hand tools
B.1 Context
B.2 General
B.3 Insulating and hybrid screwdrivers
Table B.1 – Torque values for insulating and hybrid screwdrivers
147 B.4 Insulating and hybrid spanners and ratchets
B.5 Insulating and hybrid T-spanners
B.6 Insulating and hybrid pliers and cable shears
148 Annex C (normative) Suitable for live working; double triangle (IEC 60417-5216:200210)
149 Annex D (informative) Recommendation for use and in-service care
D.1 General
D.2 Storage
D.3 Inspection before use
D.4 Temperature
D.5 Periodic examination and electrical retesting
150 Annex E (normative) General type test procedure
Table E.1 – Sequential order for performing type tests
151 Annex F (normative) Examples of calculation of the total linear length of insulation and acceptable leakage current (see 5.5.3.1.1)
152 Annex G (normative) Classification of defects and tests to be allocated
Table G.1 – Classification of defects and associated requirements and tests
153 Annex H (informative) Rationale for the classification of defects
Table H.1 – Justification for the type of defect
155 Bibliography
BS EN IEC 60900:2018 - TC
$258.95