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BS EN IEC 61800-1:2021

$215.11

Adjustable speed electrical power drive systems – General requirements. Rating specifications for low voltage adjustable speed DC power drive systems

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BSI 2021 138
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This part of IEC 61800 applies to adjustable speed electric DC power drive systems, which include semiconductor power conversion and the means for their control, protection, monitoring, measurement and the DC motors. It applies to adjustable speed electric power drive systems intended to feed DC motors from a BDM/CDM connected to line-to-line voltages up to and including 1 kV AC 50 Hz or 60 Hz and/or voltages up to and including 1,5 kV DC input side. NOTE 1 Adjustable speed electric AC power drive systems intended to feed AC motors are covered by IEC 61800-2. NOTE 2 This document can be used as a reference for adjustable speed electric power drive systems, intended to feed DC motors from a BDM/CDM connected to line-to-line voltages up to and including 1,5 kV AC, 50 Hz or 60 Hz and/or voltages up to and including 2,25 kV DC input side. Traction applications and electric vehicles are excluded from the scope of this document. This document is intended to define the following aspects of a DC power drive system (PDS): – principal parts of the PDS; – ratings and performance; – specifications for the environment in which the PDS is intended to be installed and operated; – other specifications which might be applicable when specifying a complete PDS. This document provides minimum requirements, which may be used for the development of a specification between customer and manufacturer. Compliance with this document is possible only when each topic of this document is individually specified by the customer developing specifications or by product standard committees developing product standards. For some aspects which are covered by specific PDS product standards in the IEC 61800 series, this document provides a short introduction and reference to detailed requirements in these product standards.

PDF Catalog

PDF Pages PDF Title
2 undefined
4 European foreword
Endorsement notice
5 Annex ZA (normative) Normative references to international publications with their corresponding European publications
7 English
CONTENTS
13 FOREWORD
15 INTRODUCTION
0.1 General
0.2 Consistency of requirement
0.3 Tool for agreement between customer and manufacturer
17 1 Scope
2 Normative references
19 3 Terms and definitions
3.1 System elements
Tables
Table 1 – System elements
20 Figures
Figure 1 – PDS hardware configuration within an installation
21 Figure 2 – Example of function diagram of a DC power drive system
23 Figure 3 – BDM/CDM/PDS manufacturer/customer relationship
24 3.2 Converters and circuit elements (see Table 2)
Table 2 – Converters and circuits elements
25 3.3 Drive system operating characteristics (see Table 3)
Table 3 – Drive system operating characteristics
27 Figure 4 – Operating quadrants
28 3.4 Input ratings of BDM/CDM/PDS (see Table 4)
Table 4 – Input ratings of BDM/CDM/PDS
32 3.5 Output ratings of BDM/CDM (see Table 5)
Table 5 – Output ratings of BDM/CDM
34 3.6 Motor ratings (see Table 6)
Table 6 – Motor ratings
37 3.7 Control systems (see Table 7)
Table 7 – Control system and variables
38 3.8 Tests (see Table 8)
Table 8 – Type of tests
39 4 Ratings and specifications for the act of installing, commissioning and operation
4.1 General
4.2 BDM/CDM/PDS characteristics and topology
4.2.1 General
40 4.2.2 BDM/CDM/PDS characteristics
4.2.3 Basic topology for BDM/CDM/PDS’s
41 Figure 5 – Main configurations for line–commutated converters
42 Figure 6 – Basic configurations of self-commutated converters (choppers)
44 4.3 Ratings
4.3.1 General
45 4.3.2 Input ratings
Figure 7 – Overview of input and output ratings of the BDM/CDM/PDS
Table 9 – Standard rated voltages as specified in IEC 60038
46 4.3.3 Output ratings
47 Figure 8 – Example of operating region of a PDS
48 Table 10 – Example of reduced maximum continuous load as a function of an overload
49 4.3.4 Operating quadrants
4.3.5 Ratings, properties and functionalities of the BDM/CDM/PDS
Figure 9 – Overload cycle example
50 4.3.6 Special ratings related to BDM/CDM/PDS or motor
4.4 Performance
4.4.1 Operational
52 Figure 10 – Deviation band
Table 11 – Maximum deviation bands (%)
55 Figure 11 – Time response following a step change of reference input, no change in operating variables
56 Figure 12 – Time response following a changein an operating variable – No reference change
57 Figure 13 – Time response following a reference change at specified rate
58 Figure 14 – Frequency response of the control – Reference value as stimulus
60 4.4.2 Fault supervision and protection
Table 12 – PDS protection functions
61 4.4.3 Minimum status indication required
62 4.4.4 I/O devices
64 4.5 General safety
4.6 Functional safety
4.7 EMC
65 4.8 Ecodesign
4.8.1 General
4.8.2 Energy efficiency and power losses
4.8.3 Environmental impact
4.9 Environmental condition for service, transport and storage
4.9.1 General
4.9.2 Operation
66 Table 13 – Environmental service conditions
67 Table 14 – Limit of temperature of the cooling medium for indoor equipment
Table 15 – Definitions of pollution degree
68 Table 16 – Environmental vibration limits for fixed installation
Table 17 – Environmental shock limits for fixed installation
70 4.9.3 Storage and transport of equipment
Table 18 – Storage and transport limits
71 4.9.4 Mechanical conditions
Table 19 – Transportation vibration limits
Table 20 – Transportation limits of free fall
72 4.9.5 Specific storage hazards
4.9.6 Environmental service tests (type test)
73 4.10 Types of load duty profiles
4.11 Generic interface and use of profiles for PDS
Table 21 – Environmental service tests
75 4.12 Voltage on power interface
4.13 Explosive environment
Figure 15 – Example of relationship of IEC 61800-7 (all parts) to controlsystem software and the BDM/CDM/PDS
76 5 Test
5.1 General
5.2 Performance of tests
5.2.1 General conditions
5.2.2 Supply system earthing conditions
5.3 Standard tests for BDM/CDM/PDS
5.3.1 General
77 Table 22 – Tests overview
78 5.3.2 Test for mass produced products
5.3.3 Test for one-off products
5.4 Test specifications
5.4.1 Visual inspections (type test, sample test and routine test)
79 5.4.2 Performance and rating test
Table 23 – Classification of commutation made by visual observation
81 Figure 16 – Measuring circuit of PDS
87 5.4.3 General safety
5.4.4 Functional safety
5.4.5 EMC
5.4.6 Energy efficiency and power losses determination
5.4.7 Environmental condition tests
89 5.4.8 Communication profiles
Table 24 – Shock test
90 5.4.9 Explosive atmosphere environment
6 Information and marking requirements
6.1 General
91 6.2 Marking on product
Table 25 – Information requirements
92 6.3 Information to be supplied with the PDS or BDM/CDM
6.4 Information to be supplied or made available
6.5 Safety and warning information
6.5.1 Warning labels
6.5.2 Additional safety considerations of a PDS
94 Annexes
Annex A (informative) Motor considerations
A.1 General
A.2 Cooling considerations
95 A.3 Waveform ripple considerations
A.3.1 General
A.3.2 Converter topologies
A.3.3 Potentials to earth
96 A.4 Torsional considerations
A.4.1 General
A.4.2 Torsional analysis
A.4.3 Remedies to torsional problems (rare with DC drives)
A.4.4 Torque pulsation
A.5 Operational modes
A.5.1 General
97 A.5.2 Torque/speed characteristics
Figure A.1 – Torque and power output of a DC motor
98 A.5.3 Considerations of drive regeneration
A.6 Acoustic noise
A.7 Service life of the motor insulation system
99 A.8 Shaft voltages
A.9 New drive systems
100 Annex B (informative) Line-side considerations
B.1 General
B.2 AC power source earthing
101 B.3 Introduction to harmonics and inter-harmonics
102 Table B.1 – Minimum RSC requirements for low voltage systems
103 B.4 Results for typical converters phase control
B.4.1 General
Table B.2 – Harmonic current – 6-pulse conversion
104 B.4.2 Square wave line current
B.4.3 Trapezoidal line current
B.4.4 Current harmonic with DC current ripple
Figure B.1 – Thyristor rectifier with a large DC inductance
Figure B.2 – Square wave line current
Figure B.3 – Trapezoidal line current
105 Figure B.4 – Major harmonic components of supply currentconsidering square wave line current with idealized DC ripple
106 B.4.5 Diode rectifiers
Figure B.5 – Power converter with a diode rectifier on the line-sideand a DC/DC converter
Figure B.6 – Input voltage and current waveforms of the diode rectifier
107 B.4.6 Diode rectifiers without DC link inductance
Figure B.7 – Line-side voltage and current distortion factors of a diode rectifier
Figure B.8 – Diode rectifier without DC link inductance
108 Figure B.9 – Input harmonic current (AC and DC)
Figure B.10 – Input current distortion
109 B.4.7 General
B.5 Example of assessment of harmonic effect of a PDS
110 B.6 Attenuation of emission of harmonics
Figure B.11 – Example of simple structure
Table B.3 – Harmonic results for the drive contribution
111 B.7 Commutation notches
Figure B.12 – 3-phase, 6-pulse bridge converter
112 Figure B.13 – Commutation notches with a 3-phase, 6-pulse bridge converter
113 B.8 Protection against voltage dips and short interruptions
Figure B.14 – Equivalent circuit for assessment of commutation notch mitigation
115 Annex C (informative) Auxiliary equipment
C.1 General
C.2 Transformers
C.2.1 General
C.2.2 Voltage
C.2.3 Codes
C.2.4 Provide continuity of service for installations prone to nuisance grounding
116 C.2.5 Line voltage unbalance
C.2.6 Reduction of converter input harmonic currents
C.2.7 Reduction of prospective short-circuit current at converter input
C.2.8 Pulse number
C.3 Reactors
117 C.4 Switchgear
118 Annex D (informative) Control strategies
D.1 General
D.2 Control configurations
D.2.1 General
Figure D.1 – Block diagram of feedback control system containing all basic elements
119 D.2.2 Basic structure
D.2.3 Optional facilities
Table D.1 – Typical control configurations
120 Figure D.2 – Functional block diagram
121 D.2.4 Digital and analog control
Table D.2 – Composition of the typical control configurations
122 D.3 Control modes
D.3.1 Operating modes
D.3.2 Loop control
D.3.3 Accuracy and performance
123 D.4 Steady state and transient performance
D.4.1 Time response
D.4.2 Response time
D.4.3 Performances of particular functions
D.4.4 Speed ratio control
Table D.3 – Drive system control strategies
124 Figure D.3 – Master/follower drive system
125 D.5 List of relevant control parameters
D.5.1 BDM/CDM control parameters
Figure D.4 – Zero current inversion time
126 D.5.2 Motor parameters
D.5.3 Mechanical parameters
D.5.4 Supply parameters
D.6 Structures
D.6.1 Functional structures
127 Figure D.5 – Structure of a drive system
128 D.6.2 Hardware structures
D.6.3 Important drive performances issues
D.6.4 Effect of torsional elasticity
129 Figure D.6 – Mechanical diagram
130 D.6.5 Effects of the backlash
Figure D.7 – Simple stability criterion
131 Annex E (informative) Protection
E.1 General
E.2 Equipment availability
E.2.1 General
E.2.2 Equipment protection circuits
E.2.3 Types of equipment alarms and faults
132 E.2.4 Alarm and fault listing
Figure E.1 – Protection classification
133 E.3 System protection (features and devices)
E.4 Protection of the drive system
E.4.1 Protection included in the BDM/CDM
134 E.4.2 Specific motor protection
E.4.3 Specific transformer protection
135 Annex F (informative) Monitoring features
F.1 General
F.2 Technology
136 Bibliography
BS EN IEC 61800-1:2021
$215.11