BS EN ISO 16089:2015:2016 Edition
$215.11
Machine tools. Safety. Stationary grinding machines
| Published By | Publication Date | Number of Pages |
| BSI | 2016 | 144 |
This International Standard specifies the requirements and/or measures to eliminate the hazards or reduce the risks in the following groups of stationary grinding machines which are designed primarily to shape metal by grinding:
Group 1: Manually controlled grinding machines without power operated axes and without numerical control.
Group 2: Manually controlled grinding machines with power operated axes and limited numerically controlled capability, if applicable.
Group 3: Numerically controlled grinding machines.
NOTE 1 For detailed information on the groups of grinding machines, see the definitions in 3.1 and 3.4.
NOTE 2 Requirements in this International Standard are, in general, applicable to all groups of grinding machines. If requirements are applicable to some special group(s) of grinding machines only, then the special group(s) of grinding machine(s) is/are specified.
This International Standard covers the significant hazards listed in Clause 4 and applies to ancillary devices (e.g. for workpieces, tools, and workpiece holding devices, handling devices), which are integral to the machine.
This International Standard also applies to machines which are integrated into an automatic production line or grinding cell inasmuch as the hazards and risks arising are comparable to those of machines working separately.
This International Standard also includes in Clause 7 a minimum list of safety-relevant information which the manufacturer has to provide to the user. See also ISO 12100:2010, Figure 2, which illustrates the interaction of manufacturer’s and user’s responsibility for the operational safety.
The user’s responsibility to identify specific hazards (e.g. fire and explosion) and reduce the associated risks can be critical (e.g. whether the central extraction system is working correctly).
Where additional metalworking processes (e.g. milling, turning, laser processing) are involved, this International Standard can be taken as a basis for safety requirements. For specific information on hazards arising from other metalworking processes, which are covered by other International Standards, see the Bibliography.
This International Standard applies to machines that are manufactured after the date of issue of this International Standard.
This International Standard does not apply to stationary honing, polishing, and belt grinding machines and not to transportable motor-operated electric tools in accordance with IEC 61029-2-4 and IEC 61029-2-10.
PDF Catalog
| PDF Pages | PDF Title |
|---|---|
| 5 | Annex ZA (informative) Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC |
| 8 | Foreword |
| 9 | Introduction |
| 10 | 1 Scope 2 Normative references |
| 12 | 3 Terms and definitions 3.1 General terms |
| 14 | 3.2 Parts of grinding machines |
| 15 | 3.3 Modes of safe operation (MSO) |
| 16 | 3.4 Types and groups of grinding machines defined in this International Standard 3.4.1 General |
| 18 | 3.4.2 Group 1: manually controlled grinding machine without power operated axes and without numerical control |
| 19 | 3.4.3 Group 2: manually controlled grinding machine with power operated axes and, if applicable, with limited numerically controlled capability |
| 20 | 3.4.4 Group 3: numerically controlled grinding machine |
| 21 | 3.5 Speeds and axes speed |
| 22 | 4 List of significant hazards 4.1 General |
| 23 | 4.2 Main hazard zones 4.3 Significant hazards and hazardous situations covered by this International Standard |
| 27 | 5 Safety requirements and/or measures 5.1 General requirements 5.1.1 General |
| 28 | 5.1.2 Requirements for guards for all groups of grinding machines 5.2 Specific requirements resulting from mechanical hazards identified in Table 2, Nos. 1.1 – 1.4, 1.6 and 1.7 5.2.1 Group 1 machines, manually controlled grinding machines without power operated axes and without numerical control |
| 31 | 5.2.2 Group 2 machines, manually controlled grinding machines with power operated axes and, if applicable, with limited numerically controlled capability 5.2.3 Group 3 machines, numerically controlled grinding machines |
| 33 | 5.2.4 Tool holding device 5.2.5 Workpiece holding |
| 34 | 5.2.6 Vertical or slant axes under gravity 5.2.7 Modes of machine operation |
| 38 | 5.2.8 Optional or additional equipment for grinding machines |
| 40 | 5.3 Specific requirements resulting from electrical hazards |
| 41 | 5.4 Specific requirements resulting from noise hazards 5.5 Specific requirements resulting from vibration hazards 5.6 Specific requirements resulting from radiation hazards |
| 42 | 5.7 Specific requirements resulting from materials or substance hazards 5.7.1 General 5.7.2 Devices for the use of metalworking fluids |
| 43 | 5.7.3 Measures against fire and explosion hazards |
| 45 | 5.8 Specific requirements resulting from neglect of ergonomic principles hazards |
| 46 | 5.9 Specific requirements resulting from unexpected start-up, over-run, or over-speed hazards |
| 48 | 5.10 Specific requirements resulting from variation in the rotational speed hazards 5.11 Specific requirements resulting from failure of the power supply hazards |
| 49 | 5.12 Specific requirements resulting from failure of the control circuit hazards |
| 52 | 5.13 Specific requirements resulting from ejected fluids or objects hazards 5.13.1 General requirements 5.13.2 Guards to prevent ejection in the event of abrasive product breakage |
| 53 | 5.13.3 Devices protecting against ejection of workpieces and workpiece parts |
| 54 | 5.14 Specific requirements resulting from loss of stability hazards 5.15 Specific requirements resulting from slips, trips and fall of persons hazards 6 Verification of the safety requirements and/or protective measures |
| 57 | 7 Information for use 7.1 Marking 7.2 Instruction for use 7.2.1 General |
| 60 | 7.2.2 Tooling 7.2.3 Workpiece holding 7.2.4 Machine functions accessible from the NC panel |
| 61 | 7.2.5 Restart 7.2.6 Noise |
| 62 | 7.2.7 Vibration 7.2.8 Ancillary handling devices 7.2.9 Residual risks to be addressed by the machinery user |
| 63 | 7.2.10 Installation instructions for the grinding machine 7.2.11 Cleaning instruction for the machine |
| 64 | Annex A (normative) Abrasive product guards, work zone enclosures, and their combinations |
| 103 | Annex B (informative) Impact test for guards — Bursting test |
| 106 | Annex C (informative) Impact test for guards — Projectile impact |
| 110 | Annex D (normative) Clamping methods for abrasive products and safety requirements for tool holding devices |
| 121 | Annex E (informative) Noise reduction |
| 122 | Annex F (informative) Noise emission determination |
| 123 | Annex G (normative) Requirements for grinding machines for the machining of materials generating flammable and explosive dusts |
| 126 | Annex H (informative) Measures for the use of flammable metalworking fluids |
| 129 | Annex I (informative) Examples for the integration of extraction and fire extinguishing systems when using flammable metalworking fluids |
| 131 | Annex J (informative) Functional safety — Example for rotational speed limit monitoring of the wheel spindle |
| 134 | Annex K (informative) MSO 3 (Optional special mode for manual intervention under restricted operating conditions) – Examples |
| 139 | Bibliography |
