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BS ISO 19453-6:2020

$198.66

Road vehicles. Environmental conditions and testing for electrical and electronic equipment for drive system of electric propulsion vehicles – Traction battery packs and systems

Published By Publication Date Number of Pages
BSI 2020 56
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This document specifies requirements for lithium-ion traction battery packs or systems used in battery electric, hybrid electric and fuel cell electric road vehicles. This document describes the most relevant environmental stresses and specifies tests and test boundary conditions. This document establishes a classification of battery packs or systems and defines different stress levels for testing when a classification is applicable and required. The objective of this document is to specify standard test procedures and conditions to enable the observation of the reliability of the lithium-ion traction battery in the vehicle.

This document specifies tests for a battery pack or system of voltage class A and B.

This document provides the necessary information to set up a dedicated test plan for a battery pack or system subject to agreement between the customer and supplier. If required, the relevant test procedures and/or test conditions can also be selected from this document.

NOTE

This document only covers requirements and test conditions for a traction battery pack or system used in passenger cars.

PDF Catalog

PDF Pages PDF Title
2 National foreword
7 Foreword
8 Introduction
11 1 Scope
2 Normative references
12 3 Terms and definitions
13 4 Symbols and abbreviated terms
4.1 Symbols
14 4.2 Abbreviated terms
5 Operating modes
5.1 General
15 5.2 Operating mode 5
5.3 Operating mode 6
16 5.4 Operating mode 7
6 Functional status classification
7 Functional status checks
7.1 Electrical requirements check
7.1.1 General
7.1.2 Equipotential bonding
17 7.1.3 Insulation resistance
7.1.4 Withstand voltage test
7.2 Mechanical requirements check
7.2.1 Technical tightness check of battery pack or system enclosure
7.2.2 Leak tightness check of internal temperature control system
18 8 Tests and requirements
8.1 Mechanical categories of battery packs or systems
8.1.1 Category 1
19 8.1.2 Category 2
8.1.3 Category 3
8.2 Pre-conditioning
8.2.1 General
20 8.2.2 Thermo-mechanical pre-conditioning
8.3 Thermal cycling tests
8.3.1 General
8.3.2 Thermal cycling for DUT without internal temperature control system
22 8.3.3 Thermal cycling for DUT with internal temperature control system
24 8.3.4 Thermal cycling with electric operation
26 8.4 Structural durability and strength tests
8.4.1 General
8.4.2 Fixture
27 8.4.3 Pre-conditioning for mechanical tests
8.4.4 Durability test
34 8.4.5 Mechanical shock
35 8.4.6 Requirements
8.5 Water protection
8.5.1 Test
8.5.2 Requirements
36 8.6 Dust protection
8.6.1 Test
8.6.2 Requirements
8.7 Humid heat condensation test
8.7.1 Purpose
8.7.2 Test
38 8.7.3 Requirements
8.8 Damp heat, steady state test
8.8.1 Purpose
8.8.2 Test
8.8.3 Requirement
39 8.9 Corrosion
8.9.1 General
8.9.2 Mixed gas corrosion
40 8.9.3 Salt-spray test for external mounting location
41 8.9.4 Salt corrosion test for internal mounting location
44 8.10 Chemical resistance
45 Annex A (informative) Example of leak tightness check
46 Annex B (informative) Test concept for additional mechanical loads on a battery pack or system
49 Annex C (informative) Example of electrical and thermal profile for the mechanical durability test
51 Annex D (informative) Example of electrical profile for heat dissipation
52 Annex E (informative) Example of acceptance criterion for corrosion infiltration
54 Bibliography
BS ISO 19453-6:2020
$198.66