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BSI PD IEC PAS 62840-3:2021

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Electric vehicle battery swap system – Particular safety and interoperability requirements for battery swap systems operating with removable RESS/battery systems

Published By Publication Date Number of Pages
BSI 2021 44
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This document applies to battery swap systems for removable RESS of electric road vehicle when connected to the supply network, with a rated supply voltage up to 480 V AC or up to 400 V DC, for battery systems with a rated voltage up to 120 V DC.

NOTE 1 In the following countries, the acceptable nominal supply voltage is up to 600 V AC: CA, US.

This document applies to battery swap systems for removable RESS/EV where the removable RESS/EV is stored for the purpose of transfer power between the battery swap station and removable RESS/EV.

Requirements for bidirectional energy transfer DC to AC are under consideration and are not part of this document.

This document applies to:

  • battery swap systems supplied from on-site storage systems (for example buffer batteries etc);

  • manual, mechanically assisted and automatic systems;

  • battery swap systems intended to supply removable battery systems having communication allowing to identify the battery system characteristics;

  • battery swap systems intended to be installed at an altitude of up to 2 000 m.

The aspects covered in this document include:

  • requirements for power transfer between the battery systems;

  • additional requirements for communication;

  • the connection to supply network.

Additional requirements may apply to special locations.

This document does not apply to:

  • safety requirements for mechanical equipment covered by ISO 10218 (all parts);

  • locking compartments systems providing AC socket-outlets for the use of manufacturer specific voltage converter units and manufacturer specific battery systems;

  • safety aspects related to maintenance;

  • electrical devices and components which are covered by their specific product standards;

  • trolley buses, rail vehicles;

  • any on-board equipment which is covered by ISO;

  • EMC requirements for on-board equipment while connected to the supply, which are covered by IEC 61851-21-1.

Requirements for battery swap systems using protective measures as covered by 410 of IEC 60364-4-41:2005 other than double or reinforced insulation are under consideration.

PDF Catalog

PDF Pages PDF Title
2 undefined
4 CONTENTS
6 FOREWORD
8 INTRODUCTION
9 1 Scope
10 2 Normative references
11 3 Terms and definitions
14 4 Abbreviated terms
5 General requirements
15 6 Classification
7 Requirements for battery swap system
7.1 General
16 7.2 Battery swap station (BSS)
7.2.1 General
Figures
Figure 1 – Composition of the battery swap system
Tables
Table 1 – Sub-systems mandatory for use-cases
17 7.2.2 Lane systems
7.2.3 Handling system
18 7.2.4 Requirements for storage system
20 7.2.5 Charging system
7.2.6 Supervisory and control system
7.3 Supporting systems (optional)
7.4 Removable battery systems
7.4.1 General
21 7.4.2 Interoperability requirements
7.5 Power supply system (optional)
7.6 Interfaces
7.7 Zones of accessibility
Table 2 – Interoperability requirements
22 8 Communications
9 Protection against electric shock
10 Specific requirements for accessories
11 Cable assembly requirements
12 DRI EV supply equipment constructional requirements and tests
13 Overload and short-circuit protection
14 Emergency switching or disconnect (optional)
23 15 Marking and instructions
15.1 Installation manual
24 Annex A (informative)Use cases
A.1 General
A.2 Use case description
A.2.1 Convenience store device (attended)
Table A.1 – UC convenience store device (attended)
25 A.2.2 Unattended locking compartment
26 Table A.2 – UC unattended locking compartment DC
27 Table A.3 – UC unattended locking compartment AC
28 A.2.3 Battery exchange box
29 Table A.4 – UC battery exchange box
30 A.2.4 Automatic battery exchange box
31 A.2.5 Automatic vehicle storage system
Table A.5 – UC automatic battery exchange box
32 Table A.6 – UC automatic vehicle storage system
34 Annex B (informative)Examples of BSS wirings for removable battery systems
B.1 General
B.2 Example of a BSS wiring providing independent VCU for each battery system
Figure B.1 – Example of a removable battery system wiring (for information)
35 Figure B.2 – Example of a BSS wiring providing independent VCU for each battery system
36 B.3 Example of a BSS wiring providing common VCU for all battery systems
Figure B.3 – Example of a BSS wiring providing common VCU for all battery systems
37 Annex C (informative)Examples of BSS for stackable removable battery systems
C.1 General
C.2 Connection of battery systems connected together
Figure C.1 – Example of a stackable removable battery system wiring
38 Figure C.2 – Example of a BSS for stackable removable battery systems
39 Figure C.3 – Connection of battery systems connected together
40 Bibliography
BSI PD IEC PAS 62840-3:2021
$167.15