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ASME BPVC X 2019

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ASME BPVC – X -2019 BPVC Section X, Fiber-Reinforced Plastic Pressure Vessels

Published By Publication Date Number of Pages
ASME 2019 322
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This Section provides requirements for construction of an FRP pressure vessel in conformance with a manufacturer’s design report. It includes production, processing, fabrication, inspection and testing methods required for the vessel. Section X includes three Classes of vessel design; Class I and Class III – qualification through the destructive test of a prototype and Class II – mandatory design rules and acceptance testing by nondestructive methods. These vessels are not permitted to store, handle or process lethal fluids. Vessel fabrication is limited to the following processes: bag-molding, centrifugal casting and filament-winding and contact molding. General specifications for the glass and resin materials and minimum physical properties for the composite materials are given. Intended for manufacturers, users, constructors, designers and others concerned with the design, fabrication, assembly, erection, examination, inspection and testing of pressure vessels, plus all potential governing entities.

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PDF Pages PDF Title
5 Table of Contents
17 List of Sections
18 INTERPRETATIONS
CODE CASES
19 Foreword
21 Statement of Policy on the Use of the ASME Single Certification Mark and Code Authorization in Advertising
Statement of Policy on the Use of ASME Marking to Identify Manufactured Items
22 Submittal of Technical Inquiries to the Boiler and Pressure Vessel Standards Committees
1 INTRODUCTION
2 INQUIRY FORMAT
23 3 CODE REVISIONS OR ADDITIONS
4 CODE CASES
5 CODE INTERPRETATIONS
24 6 SUBMITTALS
25 Personnel
47 Introduction
General
Materials
Design
51 Summary of Changes
53 List of Changes in Record Number Order
54 Cross-Referencing and Stylistic Changes in the Boiler and Pressure Vessel Code
Subparagraph Breakdowns/Nested Lists Hierarchy
Footnotes
Submittal of Technical Inquiries to the Boiler and Pressure Vessel Standards Committees
Cross-References
55 PART RG General Requirements
Article RG-1 Scope and Jurisdiction
RG-100 Scope
RG-110 Application Limitations
RG-111 Design Pressure
RG-112 Design Temperature
56 RG-113 Potable Water — Section IV Applications Only
RG-114 Lethal Fluids
RG-120 Jurisdiction of Section X
RG-121 Classes of Vessels Outside the Jurisdiction of This Section
57 Article RG-2 Organization
RG-200 Organization of This Section
RG-201 Parts
RG-202 Articles, Paragraphs, and Subparagraphs
58 Article RG-3 Responsibilities and Duties
RG-300 Responsibilities and Duties
RG-310 User’s Responsibilities — Design Specification
RG-320 Fabricator’s Responsibilities
RG-321 Fabricator’s Design Report
60 RG-322 Certification of Compliance
RG-323 Requirements for Quality Control
RG-330 Inspector’s Duties
61 Article RG-4 Fabrication Methods
RG-400 Fabrication Methods
RG-401 Bag Molding
RG-402 Centrifugal Casting
RG-403 Contact Molding
RG-404 Filament Winding
62 PART RM Material Requirements
Article RM-1 General Requirements
RM-100 Laminate Materials
RM-110 Fiber System
RM-111 Glass Fibers
RM-112 Carbon or Graphite Fibers
RM-113 Aramid Fibers
RM-114 Fiber Surface Treatment
RM-120 Resin System
RM-121 Resin Specification
63 RM-122 Curing Agents
Tables
Table RM-120.1 Resin Systems Required Certification by Resin Manufacturer
Table RM-120.2 Resin Systems Required Test by Vessel Fabricator
64 RM-123 Laminate Cure
RM-140 USE OF TWO OR MORE MATERIALS SPECIFICATIONS OR PROCESSES IN FABRICATING A CLASS I VESSEL
RM-150 Mechanical Properties of Lamina for Class II Vessels
RM-151 Examples of Lamina
RM-152 Lamina Specification
RM-153 Lamina Properties
RM-154 Laminate Analysis
65 Article RM-2 Miscellaneous Pressure Parts
RM-200 General Requirements
RM-210 Miscellaneous Metallic Parts
RM-211 For Class I Vessels
RM-212 For Class II Vessels
66 PART RD Design Requirements
Article RD-1 General
RD-100 Scope
RD-101 Design Basis
RD-110 Definitions
67 RD-111 Design Pressure
RD-112 Design Temperature
RD-113 Maximum Allowable Working Pressure
RD-114 Qualification Pressure
RD-115 Test Pressure
RD-116 Safety Valve Setting
RD-120 Loadings
RD-121 Stress Due to Combined Loadings
68 RD-130 Design Restrictions
RD-140 Design Allowances for Degradation
RD-150 Methods of Fabrication in Combination
RD-151 Materials in Combination
RD-152 Combination Units
RD-160 Proof of Design Adequacy
69 Article RD-2 Shells of Revolution Under Internal Pressure
RD-200 General
70 Article RD-3 Shells of Revolution Under External Pressure
RD-300 General
RD-310 Qualification of Vessels for External Pressure Service
RD-311 Class I Vessels for Both External and Internal Pressure Service
RD-312 Class I Vessels for External Pressure Service Only
RD-313 Class II Vessels for Both External and Internal Pressure Service
RD-314 Class II Vessels for External Pressure Only
71 Article RD-4 Secondary Bonding
RD-400 Design of Secondary Bonded Joints
72 Article RD-5 Openings and Their Reinforcement
RD-500 General
RD-510 Qualification
RD-511 Qualification of Class I Vessels
RD-512 Qualification of Class II Vessels
RD-520 Restrictions for Class II Vessels
73 Article RD-6 Nozzles and Other Connections
RD-600 General
RD-610 Qualifications
RD-611 Qualification of Class I Vessels
RD-612 Qualification of Class II Vessels
RD-613 Restrictions for Class II Vessels
RD-620 Integral Flanged Nozzles for Class II Vessels
RD-620.1 Integral Flange Physical Dimensions.
RD-620.2 Flange Bolt Holes.
RD-620.3 Flange Faces.
RD-620.4 Gussets.
RD-620.5 Nozzle Installation.
74 RD-621 Flange Design for Class II Vessels
75 Table RD-620.1 Flange and Nozzle Dimensions for Hand Lay‐Up and Pressure-Molded Flanges
77 Figures
Figure RD-620.3 Flange Tolerances
78 Figure RD-620.4(a) Plate‐Type Gussets
Figure RD-620.4(b) Typical Cone‐Type Gusset
79 Figure RD-620.5 Flush Nozzle Installation
80 Figure RD-620.6 Penetrating Nozzle Installation
81 Article RD-7 Bolted Connections
RD-700 Flat Heads, Covers, and Blind Flanges
RD-700.1 For Class I Vessels.
RD-700.2 For Class II Vessels.
RD-700.3 Nomenclature.
RD-701 Minimum Required Thickness
RD-710 Bolted Flanged Connections
RD-711 Flanges and Flanged Fittings Conforming to ANSI B16.5 and B16.1
Figure RD-700.1 Acceptable Types of Flat Heads for Class I Vessels
82 RD-712 Flanges Not Conforming to ANSI B16.5‐1981
RD-720 Openings in Flat Metallic Heads, Metallic Covers, and Metallic Blind Flanges
RD-721 Reinforcement Requirements
RD-730 Welded or Brazed Connections to Metal Flat Heads, Covers, or Blind Flanges
83 Article RD-8 Quick‐Actuating Closures (for Class I Vessels Only)
RD-800 General Design Requirements
RD-801 Specific Design Requirements
RD-802 Required Pressure‐Indicating Devices
RD-803 Qualification
84 Article RD-9 Attachments and Supports
RD-900 General
RD-910 Qualification
85 Article RD-10 Access and Inspection Openings
RD-1000 General Requirements
RD-1001 Requirements for Vessels 12 in. (300 mm) in Diameter and Smaller
RD-1002 Requirements for Vessels Over 12 in. (300 mm) but Not Over 16 in. (400 mm) in Inside Diameter
RD-1010 Equipment of Vessels Requiring Access or Inspection Openings
RD-1020 Size of Manhole Openings for Class I Vessels
RD-1030 Size of Manhole Openings for Class II Vessels
86 RD-1031 Design of Access and Inspection Openings in Shells and Heads
RD-1040 Minimum Gasket Bearing Widths for Manhole Cover Plates
RD-1050 Threaded Openings in Class I Vessels
RD-1051 Materials for Threaded Plugs and Caps
RD-1052 Permissible Types of Threads
RD-1060 Threaded Openings in Class II Vessels
87 Article RD-11 Mandatory Design Rules for Class II Vessels
RD-1100 General
RD-1110 Design Basis
RD-1111 Certification of Design
RD-1120 Design Limitations
RD-1130 Design Acceptability
RD-1140 Loadings
RD-1150 Vessel Parts Subject to Design Analysis
RD-1160 Laminate Composition
RD-1161 Scope
88 RD-1162 Fabrication Methods
RD-1163 Engineering Constants
Figure RD-1120.1 Design Limitations for Class II Vessels
89 RD-1164 Thickness of Vessel Parts
RD-1165 Resin–Fiber Ratio
RD-1166 Characterization of Laminates
RD-1170 Design Rules — Method A
RD-1170.1 Scope.
RD-1170.2 Design Parameters.
RD-1171 Thickness of Shells
90 RD-1172 Vessel Shells Under External Pressure
91 RD-1173 Thickness of Heads
RD-1174 Openings in Shells and Heads
Table RD-1173.2 Values of Spherical Radius Factor Ko for Ellipsoidal Heads With Pressure on Convex Side
92 Figure RD-1174.2 Dimensions of Reinforcing Pad and Nozzle Overlays
93 Figure RD-1174.3 Stress Concentration Factors for a Circular Hole in a Pressurized Cylindrical Shell
94 RD-1175 Joining Vessel Parts
RD-1176 Design of Flanges
95 Figure RD-1175.2 Head/Shell or Shell/Shell Overlay Dimensions
97 Figure RD-1176.1 Design of Full‐Face Nozzle Flanges
99 Figure RD-1176.2 Values of V (Integral Flange Factor)
100 Figure RD-1176.3 Values of F (Integral Flange Factor)
101 Figure RD-1176.4 Values of f (Hub Stress Correction Factor)
102 RD-1180 Discontinuity Analysis — Method B
RD-1181 Definitions
Figure RD-1176.5 Values of T, Z, Y, and U (Terms Involving K)
103 RD-1182 Stress Analysis
RD-1183 External Pressure and Buckling
RD-1184 Openings and Joints of Vessel Parts
104 RD-1185 Thermal Stresses
RD-1186 Attachments
RD-1187 Design Acceptability
RD-1188 Basis for Determining Stresses
106 RD-1189 Procedure for Calculating the Stress Ratio
108 Article RD-12 Laminate Stiffness Coefficients
RD-1200 Laminate Stiffness Coefficients
RD-1210 Stiffness Coefficients for Design by Method B Rules
RD-1220 Nomenclature
109 Figure RD-1220.1 Moment Resultants
Figure RD-1220.2 In‐Plane Force Resultants
110 RD-1230 Lamina Reduced Stiffness
Figure RD-1220.3 Coordinate Systems
111 RD-1240 Stiffness Coefficients for the Laminate
RD-1250 Procedure for Calculating the Stiffness Coefficients
112 Figure RD-1250.1 Geometry of an N‐Layered Laminate
113 PART RF Fabrication Requirements
Article RF-1 General Requirements
RF-100 Scope
RF-110 Procedure Specifications
114 Article RF-2 Special Fabrication Requirements for Bag‐Molding Process (for Class I Vessels Only)
RF-200 Fiber Content
RF-201 Fiber Composition
RF-210 Form of Fiber Reinforcement
RF-211 Resin System
RF-212 Cure
Figure RF-210.1 Fiber Side Wall Lay‐Up for Bag Molding
Figure RF-210.2 Head or End Preform for Cylindrical Vessel
115 RF-220 Molds
RF-221 Mold Material
RF-222 Mold Release Agent
RF-223 Mold Removal
RF-224 Pressure Bags
RF-230 Liners
RF-231 Liner Material
RF-232 Provisions in Liners for Openings in Vessels
RF-240 Openings in Vessels
RF-250 Molded‐in Fittings
116 Article RF-3 Special Fabrication Requirements for Centrifugal‐Casting Process (for Class I Vessels Only)
RF-300 Fiber Content
RF-301 Fiber Composition
RF-310 Form of Reinforcement
RF-311 Resin System
RF-312 Cure
RF-320 Mandrels
RF-321 Mandrel Material
RF-322 Mandrel Release Agent
RF-323 Mandrel Removal
RF-324 Matched‐Die‐Molded Heads
RF-330 Liners
RF-331 Liner Material
RF-332 Provisions in Liners for Vessel Openings
RF-340 Openings in Vessels
117 Article RF-4 Special Fabrication Requirements for Filament‐Winding Process (Classes I and II)
RF-400 Fiber Content
RF-401 Fiber Composition
RF-410 Form of Reinforcement
RF-411 Resin System
RF-412 Cure
RF-413 Filament Winding
RF-420 Mandrels
RF-421 Mandrel Material
RF-422 Mandrel Release Agent
118 RF-423 Mandrel Removal
RF-430 Liners
RF-431 Liner Material
RF-432 Provisions in Liners for Vessel Openings
RF-440 Openings in Vessels
119 Article RF-5 Special Fabrication Requirements for Contact‐Molding Process (Classes I and II)
RF-500 Fiber Content
RF-501 Fiber Composition
RF-510 Form of Fiber Reinforcement
RF-511 Resin System
RF-512 Cure
RF-520 Molds
RF-521 Mold Material
RF-522 Mold Release Agent
RF-523 Mold Removal
RF-530 Liners
RF-531 Liner Material
RF-532 Provisions in Liners for Openings in Vessels
120 RF-540 Openings in Vessels
121 Article RF-6 Special Fabrication Requirements for Matched Molded Heads (Used for Closures for Centrifugally Cast Vessels — for Class I Vessels Only)
RF-600 Content
RF-601 Fiber Composition
RF-610 Form of Fiber Reinforcement
RF-611 Resin System
RF-612 Cure
Figure RF-610.1 Fiber Preform and Insert for Head for Centrifugally Cast Vessel
122 RF-620 Molds
RF-621 Mold Material
RF-622 Mold Release Agent
RF-623 Head Removal
RF-624 Pressure Bags
RF-630 Openings in Heads
Figure RF-610.2 Fiber Head or End Preformed Inserts for Centrifugally Cast Vessel Heads
123 Article RF-7 Special Fabrication Requirements for Joining Components
RF-700 Procedure Specifications and Qualifications
124 PART RQ Qualification Requirements
Article RQ-1 Scope
RQ-100 Responsibility for Qualification
RQ-101 Fabrication Processes
RQ-102 Production Work Without Qualifications
RQ-110 Maintenance of Procedure Specification and Qualification Records
RQ-120 Procedure Specification Qualification Forms
125 RQ-130 Means to Be Used in Qualifying Class I Designs and Fabricating Procedures
RQ-131 Qualification Checks
RQ-132 Qualification Tests
RQ-140 Means for Qualifying Class II Vessel Design and Fabrication
RQ-141 Qualification Checks
126 RQ-142 Acceptance Test
127 Article RQ-2 Special Requirements for Bag‐Molding Procedure Qualification (Class I Vessels)
RQ-200 Essential Variables
RQ-201 Nonessential Variables
128 Article RQ-3 Special Requirements for Centrifugal‐Casting Procedure Qualification (Class I Vessels)
RQ-300 Essential Variables
RQ-301 Nonessential Variables
129 Article RQ-4 Special Requirements for Filament‐Winding Procedure Qualification (Class I Vessels)
RQ-400 Essential Variables
RQ-401 Nonessential Variables
130 Article RQ-5 Special Requirements for Contact‐Molding Procedure Qualification (Class I Vessels)
RQ-500 Essential Variables
RQ-501 Nonessential Variables
131 Article RQ-6 Special Requirements for Class II Vessels
RQ-600 Essential Design Variables
RQ-601 Nonessential Variables
132 PART RR Pressure Relief Devices
Article RR-1 General Requirements
RR-100 Protection Against Overpressure
RR-110 Types of Overpressure Protection
RR-111 Protection Against External Pressure
RR-112 Design, Construction, Certification Marking, and Installation
RR-120 Set Pressure
RR-121 Pressure Effects to Be Included in Setting
RR-130 Permissible Overpressures
133 Article RR-2 Provisions in Vessels for Installation of Pressure Relief Devices
RR-200 Number, Size, and Location of Connections
RR-201 Number of Connections
RR-202 Size of Openings and Nozzles
RR-203 Location of Openings and Connections
RR-210 Stop Valves Between the Vessel and Pressure Relief Device
RR-220 Discharge Lines From Pressure Relief Devices
134 PART RT Rules Governing Testing
Article RT-1 Testing Requirements
RT-100 Scope
RT-110 Fabricator’s Responsibility
RT-111 Certification of Competency for Nondestructive Examination Personnel
RT-112 Test Reports
RT-120 Inspector’s Duties
135 Article RT-2 Design and Procedure Qualification Test Requirements for Class I Vessels
RT-200 General
RT-201 Alternative Requirements
RT-202 Omitted or Reduced-in-Size Nozzles or Openings for Filament-Wound Vessels
RT-210 Qualification Checks and Examinations
RT-211 Vessel Thickness
136 RT-212 Weight of Resin and Fiber
RT-213 Vessel Weight
RT-214 Visual Examination of Vessels
RT-220 Qualification Tests
RT-221 Barcol Hardness Tests
RT-222 Volumetric Expansion Tests
RT-223 Cyclic Pressure and Hydrostatic Pressure Qualification Tests
139 Article RT-3 Quality Control Test and Examination Requirements for Class I Vessels
RT-300 General
RT-301 Requalification of Procedure Specification
RT-310 Frequency of Cyclic Pressure and Qualification Pressure Tests
RT-320 Frequency of Determination of Weight of Resin and Fiber
RT-330 Frequency of Volumetric Expansion Tests
RT-340 Frequency of Thickness Checks
140 Article RT-4 Production Test Requirements for Class I Vessels
RT-400 General
RT-410 Visual Examination
RT-411 Acceptance Standards
RT-412 Repairs of Imperfections
141 RT-413 Visual Examination of Repaired Areas
RT-420 Thickness Check
RT-430 Vessel Weight
RT-440 Barcol Hardness Test
RT-450 Hydrostatic Leakage Test
RT-451 Vessels With Liners
RT-452 Excessive Hydrostatic Leakage Test Pressure
142 RT-460 Conditions Under Which Pneumatic Leakage Test May Be Used
RT-461 Required Pneumatic Test Pressure and Holding Time
143 Article RT-5 Hydrostatic Testing Procedures and Equipment for Class I and Class II Vessels
RT-500 Provision of Vents at High Points
RT-501 Examination of Test Equipment
RT-502 Rate of Applying Test Pressure
RT-510 Test Gages
RT-520 Calibration of Acoustic Emission Equipment
144 Article RT-6 Acceptance Test Procedure for Class II Vessels
RT-600 General
RT-610 Acceptance Checks and Examinations
RT-620 Acceptance Tests
145 RT-621 Vessels Intended for Internal Pressure Only
RT-622 Vessels Intended for Both Internal and External Pressure
RT-623 Repaired Vessels
RT-630 Penetrant Examination
Table RT-620.1 Evaluation Criteria
146 Article RT-7 Determination of Mechanical Properties of Lamina for Use With Class II Vessels
RT-700 Required Mechanical Properties of the Lamina
RT-701 Lamina Test
RT-702 Laminate Elastic Properties
RT-703 Elastic and Strength Constants for Mat, Knitted Fabric, or Woven Roving Reinforced Lamina
147 RT-704 Elastic and Strength Constants for Filament‐Wound Lamina
148 Article RT-8 Test Methods for Determining Damage‐Based Design Criterion
RT-800 Scope
RT-810 Referenced Documents
RT-820 Apparatus, Loading Procedure, and Data Analysis
149 PART RI Inspection Requirements
Article RI-1 General
RI-100 Scope
RI-101 Fabricator’s Responsibility
RI-110 Qualification of Inspectors
RI-120 Access for Inspector
RI-130 Inspector’s Duties
RI-131 Inspector’s Duty Relative to Qualification Tests of Prototype Vessels
RI-132 Inspector’s Duty Relative to the Fabricator’s Design Report
RI-133 Inspector’s Duty Relative to Specific Vessels
150 RI-134 Inspector’s Duty Relative to Acceptance Testing of Class II Vessels
RI-140 Inspection of Material
RI-150 Inspection During Fabrication
RI-160 Alternative Inspection for Multiple, Duplicate Fabrication
151 Article RI-2 Special Inspection Requirements for Bag Molding (Class I Vessels)
RI-200 Check of Bag‐Molding Procedure Specification Qualification
RI-201 Additional Tests
RI-202 Check of Fiber Weight
RI-203 Check of Form of Reinforcement
RI-204 Check of Fabrication Procedures
RI-205 Check of Cure
RI-206 Check of Uniformity of Heating for Cure of Vessel
RI-210 Visual Inspection
RI-211 Tests and Retests
152 Article RI-3 Special Inspection Requirements for Centrifugal Casting (Class I Vessels)
RI-300 Check of Centrifugal‐Casting Procedure Specification Qualification
RI-301 Additional Tests
RI-302 Check of Fiber Weight
RI-303 Check of Form of Reinforcement
RI-304 Check of Fabrication Procedures
RI-305 Check of Cure
RI-306 Check of Uniformity of Heating for Cure of the Vessel
RI-307 Check of Attachment of Heads to Cylinder
RI-310 Visual Inspection
RI-311 Tests and Retests
153 Article RI-4 Special Inspection Requirements for Filament Winding
RI-400 Check of Filament‐Winding Procedure Specification Qualification
RI-401 Additional Tests
RI-402 Check of Fiber Weight
RI-403 Check of Materials
RI-404 Check of Fabrication Procedures
RI-405 Check of Cure
RI-406 Check of Uniformity of Heating for the Cure of the Vessel
RI-410 Visual Inspection
RI-411 Tests and Retests
154 Article RI-5 Special Inspection Requirements for Contact Molding
RI-500 Check of Contact‐Molding Procedure Specification Qualification
RI-501 Additional Tests
RI-502 Check of Fiber Weight
RI-503 Check of Form of Reinforcement
RI-504 Check of Fabrication Procedures
RI-505 Check of Cure
RI-506 Check of Uniformity of Heating for Post Cure of Vessel if Required
RI-510 Visual Inspection
RI-511 Tests and Retests
155 PART RS Marking, Stamping, and Reports
Article RS-1 Contents, Methods, and Means of Marking
RS-100 Required Marking for Vessels
RS-101 Methods of Marking Vessels With Two or More Independent Chambers
RS-110 Application of Stamp to Vessel
Figure RS-100.1 Official Certification Mark to Denote the American Society of Mechanical Engineers’ Standard
156 RS-120 Part Marking
RS-130 Nameplate
RS-131 Stamping and Attachment of Nameplates or Molded‐In Printed Labels
RS-132 Stamping and Marking of Nameplates
Figure RS-132.1 Form of Stamping and Marking
157 Article RS-2 Use of Certification Mark Stamp
RS-200 Certification Mark Stamp Bearing Official Mark
RS-201 Application for Certification Mark Stamp
RS-202 Authorization to Use Certification Mark Stamp
RS-203 Regulations Concerning Issuance and Use of Stamps
RS-204 Obtaining Stamps
158 Article RS-3 Report Forms
RS-300 Fabricator’s Data Reports
RS-301 Partial Data Reports
RS-302 Retention of Data Reports
159 Mandatory Appendix 1 Quality Control System
1-100 General
1-110 Outline of some of the Features to Be Included in the Quality Control System
161 Mandatory Appendix 2 Capacity Conversions for Safety Valves
2-100 Requirements for Capacity Conversions
162 Figure 2-100.1 Constant C for Gas or Vapor Related to Ratio of Specific Heats (k = cp/cv)
Figure 2-100.1M Constant C for Gas or Vapor Related to Ratio of Specific Heats (k = cp/cv)
163 Table 2-100.1 Molecular Weights of Gases and Vapors
164 Mandatory Appendix 4 Glossary of Terms Related to Fiber‐Reinforced Plastics
173 Mandatory Appendix 5 Specific Gravity of Liquid Resins
5-100 Introduction
5-200 Apparatus
5-300 Safety Precautions
5-400 Procedure
5-500 Calculations
5-600 Report
174 Mandatory Appendix 6 Structural Laminate Visual Acceptance Criteria
6-100 Structural Laminate Visual Acceptance Criteria
175 Table 6-100.1 Structural Laminate Visual Acceptance Criteria for Class I Pressure Vessels
177 Table 6-100.2 Structural Laminate Visual Acceptance Criteria for Class II Pressure Vessels
179 Table 7-100.1 Standard Units for Use in Equations
Mandatory Appendix 7 Standard Units for Use in Equations
180 Mandatory Appendix 8 Class III Vessels With Liners for High Pressure Fluids in Stationary Service
8-100 Scope
8-200 General
181 8-300 MATERIALS
182 Table 8-300.4.1-1 Resin Systems: Required Certifications and Tests
183 8-400 DESIGN
8-500 FABRICATION
184 8-600 EXAMINATION
185 Table 8-600.2.1-1 Visual Acceptance Criteria for FRP Laminate (U.S. Customary Units)
186 Table 8-600.2.1-2 Visual Acceptance Criteria for FRP Laminate (SI Units)
191 Table 8-700.2.1-1 Qualification Tests
195 Figure 8-700.5.11.1-1 Pendulum Impact Test
196 FORMS
FORM CPV-1 FABRICATOR’S DATA REPORT FOR COMPOSITE REINFORCED PRESSURE VESSELS (CLASS III)
198 Table 8-900.3-1 Guide for Completing Fabricator’s Data Report CPV-1
200 FORM CPV-2 RECOMMENDED FORM FOR QUALIFYING THE LAMINATE DESIGN AND THE LAMINATE PROCEDURE SPECIFICATION USED IN THE FABRICATION OF COMPOSITE REINFORCED PRESSURE VESSELS (CLASS III)
203 Mandatory Appendix 9 Establishing Governing Code Editions, Addenda, and Cases for FRP Pressure Vessels
9-100 General
9-200 Design
9-300 Materials
9-400 Fabrication
9-500 Examination
204 9-600 Inspection
9-700 Testing
9-800 Overpressure Protection
9-900 Field Assembly
9-1000 Certification
205 Figure 10-201-1 General Arrangement
Mandatory Appendix 10 Laminates With Load-Sharing Metallic Shells for High Pressure Service
10-100 Scope
10-200 General Requirements
206 Figure 10-201-2 Laminate Termination
Figure 10-201-3 Laminate Step
10-300 Materials
207 Table 10-305.1-1 Resin Supplier Certifications
208 Table 10-305.1-2 Tests by Laminate Manufacturer
Table 10-307-1 Pre-Preg Supplier Certifications
209 Table 10-307-2 Pre-Preg Systems Tests by CRPV Manufacturer
10-400 Fabrication
211 10-500 Examination and Testing Requirements
212 Table 10-503-1 Visual Acceptance Criteria for FRP Laminate (U.S. Customary Units)
214 Table 10-503-1M Visual Acceptance Criteria for FRP Laminate (SI Units)
215 Table 10-503-2 Acoustic Emission Evaluation Criteria
10-600 Laminate Procedure Qualification
217 10-700 Inspector’s Duties
219 Nonmandatory Appendix AA Suggested Methods of Preliminary Design for Class I Vessels
Article AA-1 General
AA-100 Scope
220 Article AA-2 Shells of Revolution Under Internal Pressure
AA-200 General
221 AA-210 Die‐Formed Heads, Pressure on Concave Side
222 Article AA-3 Shells of Revolution Under External Pressure
AA-300 General Requirements
223 Article AA-4 Reinforcement of Openings in Vessels
AA-400 General Requirements
AA-410 Reinforcement for Internal Pressure
224 Article AA-5 Attachments and Supports
AA-500 General
AA-510 Attachments
AA-520 Supports
225 Figure AA-522.1 Saddle‐Type Supports
Figure AA-523.1 Ring or Flange Support
226 Figure AA-524.1 Metal Attachment in Vessel End
Figure AA-524.2 Metal Attachments in Thickened Ends
227 Nonmandatory Appendix AB Installation and Operation
AB-100 Introduction
229 Figure AC-100.1
Nonmandatory Appendix AC Discontinuity Stresses for Class II, Method B Vessels
Article AC-1 Examples of Discontinuity Stresses
AC-100 Example Illustrating the Application of Discontinuity Analysis
230 Figure AC-100.2
Figure AC-100.3
231 Figure AC-100.4
Figure AC-100.5
235 Figure AC-200 Symbols and Sign Convention
Article AC-2 Examples of Stress Analysis of Cylindrical Shells
AC-200 Sign Convention and Nomenclature
236 AC-210 Principal Stresses and Stress Intensities Due to Internal Pressure
AC-220 Bending Analysis for Uniformly Distributed Edge Loads
AC-230 Displacements, Bending Moments, and Shearing Forces in Terms of Conditions at Reference Edge, x = 0
237 AC-240 Principal Stresses Due to Bending
238 Article AC-3 Examples of Stress Analysis of Spherical Shells
AC-300 Scope
AC-310 Nomenclature and Sign Convention
239 Figure AC-310
AC-320 Principal Stresses and Stress Intensities Resulting From Internal or External Pressure
240 AC-330 Bending Analysis for Uniformly Distributed Edge Loads
241 AC-340 Alternate Bending Analysis of a Hemispherical Shell Subjected to Uniformly Distributed Edge Loads
242 Article AC-4 Examples of Stress Analysis of Flat Circular Heads
AC-400 Scope
AC-410 Nomenclature and Sign Convention
AC-420 Pressure and Edge Loads on Circular Flat Plates
243 Figure AC-410
Figure AC-421
Figure AC-422
Figure AC-430
AC-430 Flat Plate Pressure Vessel Heads
244 Figure AC-431
AC-440 Geometry Constants
245 Table AC-440.1
AC-450 Stress Intensities in a Flat Plate
246 Figure AD-201
Nonmandatory Appendix AD Laminate Theory
AD-100 Scope
AD-200 Standard Notation
247 Figure AD-202 Reference Coordinates
AD-300 Basic Assumptions
AD-310 Nomenclature
AD-400 Lamina (Ply) Properties
AD-500 Illustrative Example
248 Figure AD-500
Table AD-500 Assumed Lamina Elastic and Strength Properties
250 Table AD-501 Transformed Modulus Components, 106psi
252 Figure AD-503
Figure AD-505
253 Table AD-506 Matrices for Illustrative Example
254 Table AD-507.2 Off‐Axis Mechanical Strain
255 Table AD-507.3 On‐Axis Mechanical Strain
256 AD-510 Strain‐Space Failure Envelopes
258 Table AD-510 Strain‐Space Envelope Coordinates
260 Figure AD-510 Failure Envelopes — Example Laminate in Strain Space
261 Nonmandatory Appendix AF Examples for Design Rules for Class II Vessels
AF-100 General
AF-200 Cylindrical Shells Under Uniform Internal Pressure (See RD-1171.1)
AF-210 Spherical Shells Under Internal Pressure (See RD-1171.2)
AF-300 Cylindrical Shells Under External Pressure (See RD-1172.1)
262 AF-310 Spherical Shells Under Uniform External Pressure (See RD-1172.2)
AF-400 Thickness of Heads Under Internal Pressure (See RD-1173.1)
AF-410 Thickness of Heads Under External Pressure (See RD-1173.2)
AF-420 Reinforcement of Openings and Nozzle Attachments (See RD-1174.2)
263 AF-500 Head‐to‐Shell Joint Overlay Subject to Internal Pressure (See RD-1175.2)
264 Table AG-1 Guide to Information Appearing on Certificate of Authorization (See Figure AG-1)
Nonmandatory Appendix AG Guide to Information Appearing on Certificate of Authorization (See Figure AG-1)
265 Figure AG-1 Sample Certificate of Authorization
266 Nonmandatory Appendix AH Guidance for the Use of U.S. Customary and SI Units in the ASME Boiler and Pressure Vessel Code
AH-100 USE OF UNITS IN EQUATIONS
AH-200 Guidelines Used to Develop SI Equivalents
268 AH-300 Soft Conversion Factors
269 Nonmandatory Appendix AI Rigorous NASA SP‐8007 Solution for Lateral and Longitudinal Pressure
AI-100  
270 AI-200 Buckling Example
273 Table AJ-1 Latest Revision and Year Date of Forms Referenced in This Code
Nonmandatory Appendix AJ Forms Required by Section X
274 FORM Q-106 RECOMMENDED FORM FOR QUALIFYING THE VESSEL DESIGN AND THE PROCEDURE SPECIFICATION USED IN FABRICATING BAG-MOLDED AND CENTRIFUGALLY CAST FIBER-REINFORCED PLASTIC PRESSURE VESSELS (CLASS I)
276 FORM Q-107 RECOMMENDED FORM FOR QUALIFYING THE VESSEL DESIGN AND THE PROCEDURE SPECIFICATION USED IN FABRICATING FILAMENT-WOUND FIBER-REINFORCED PLASTIC PRESSURE VESSELS (CLASS I)
278 FORM Q-108 RECOMMENDED FORM FOR QUALIFYING THE VESSEL DESIGN AND THE PROCEDURE SPECIFICATION USED IN FABRICATING CONTACT-MOLDED, FIBER-REINFORCED PLASTIC PRESSURE VESSELS (CLASS I)
281 FORM Q-115 RECOMMENDED FORM FOR QUALIFYING THE DESIGN AND THE PROCEDURE SPECIFICATION USED IN ADHESIVE BONDING OF PARTS OF FIBER-REINFORCED PLASTIC PRESSURE VESSELS (CLASS I)
283 Figure Q-115.1 Schematic Views of Permissible Joint Designs for Adhesive‐Bonded Cylinder Joints for Tensile Tests
285 FORM Q-120 PROCEDURE SPECIFICATION FOR CLASS II VESSELS
295 FORM RP-1 FABRICATOR’S DATA REPORT FOR FIBER-REINFORCED PLASTIC PRESSURE VESSELS (CLASS I)
297 Table AJ-2 Guide for Completing Form RP-1 (Revision E — 2017)
298 FORM RP-2 FABRICATOR’S PARTIAL DATA REPORT (CLASS I) A Part of a Fiber-Reinforced Plastic Pressure Vessel Fabricated by One Manufacturer for Another Manufacturer
300 Table AJ-3 Guide for Completing Form RP-2 (Revision C — 2013)
301 FORM RP-3 FABRICATOR’S DATA REPORT FOR CLASS II VESSELS
303 Table AJ-4 Guide for Completing Form RP-3 (Revision F — 2017)
304 FORM RP-4 FABRICATOR’S PARTIAL DATA REPORT FOR CLASS II VESSELS A Part of a Fiber-Reinforced Plastic Pressure Vessel Fabricated by One Fabricator for Another Fabricator
306 Table AJ-5 Guide for Completing Form RP-4 (Revision C — 2013)
307 FORM RP-5 FABRICATOR’S DATA REPORT SUPPLEMENTARY SHEET
308 Table AJ-6 Guide for Completing Form RP-5 (Revision C — 2017)
309 Nonmandatory Appendix AK Lamina Elastic Constants — Micromechanics
AK-100 Lamina Elastic Constants
AK-200 Nomenclature
AK-300 Preliminary Calculations
310 AK-400 Micromechanics Equations for a Unidirectional Layer
312 AK-500 Micromechanics of a Randomly Distributed, Fiber-Reinforced Lamina
318 Nonmandatory Appendix AL Fire and Excessive Heat Exposure Guidance
AL-100 General
AL-200 Suggested Methods to Mitigate Fire Exposure
320 Endnotes
ASME BPVC X 2019
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