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BSI 14/30295009 DC:2014 Edition

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BS EN 50630. Time-delayed residual current operated circuit breakers type M without over-current protection or application in circuits with rated currents greater above 32A

Published By Publication Date Number of Pages
BSI 2014 142
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PDF Pages PDF Title
13 Foreword
14 1 Scope
15 2 Normative references
3 Terms and definitions
16 3.1 Definitions relating to currents flowing from live parts to earth
3.2 Definitions relating to the energization of a MRCP-D
3.3 Definitions relating to the operation and to the functions of MRCP-D
18 3.4 Definitions relating to values and ranges of energizing quantities
20 3.5 Definitions relating to values and ranges of influencing quantities
21 3.6 Definitions relating to terminals
22 3.7 Definitions relating to conditions of operation
23 3.8 Test
3.9 Definitions relating to insulation coordination
25 4 Classification
4.1 According to the method of operation
4.1.1 MRCP-D functionally independent of line voltage (see 3.3.4)
4.1.2 MRCP-D functionally dependent on line voltage (see 3.3.5)
4.2 According to the number of poles
4.3 According to behaviour in presence of d.c. components
4.4 According to the protection against external influences
26 4.5 According to the method of mounting
4.6 According to the method of connection
4.7 According to the type of terminals
4.8 According to the range of ambient air temperature
5 Characteristics of MRCP-Ds
5.1 Summary of characteristics
27 5.2 Rated quantities and other characteristics
5.2.1 Rated voltage
5.2.1.1 Rated operational voltage (Ue)
5.2.1.2 Rated insulation voltage (Ui)
5.2.1.3 Rated impulse withstand voltage (Uimp)
5.2.2 Rated current (In)
5.2.3 Rated residual operating current (IΔn)
5.2.4 Rated residual non-operating current (IΔno)
28 5.2.5 Rated frequency
5.2.6 Rated making and breaking capacity (Im)
5.2.7 Rated residual making and breaking capacity (IΔm)
5.2.8 Operating characteristics in case of residual currents with d.c. components
5.2.8.1 MRCP-D type AC
5.2.8.2 MRCP-D Type A
5.3 A MRCP-D for which tripping is ensured for residual sinusoidal alternating currents and residual pulsating direct currents, whether suddenly applied or slowly rising.Standard and preferred values
5.3.1 Standard values of rated voltage (Un)
5.3.2 Preferred values of rated current (In)
5.3.3 Standard values of rated residual operating current (IΔn)
29 5.3.4 Standard value of residual non-operating current (IΔno)
5.3.5 Standard minimum value of non-operating overcurrent in case of a multiphase balanced load through a multipole MRCP-D (see 3.4.2.1)
5.3.6 Standard minimum value of the non-operating overcurrent in case of a single-phase load through a three-pole or four-pole MRCP-D (see 3.4.2.2)
5.3.7 Preferred value of rated frequency
5.3.8 Minimum value of the rated making and breaking capacity (Im)
5.3.9 Minimum value of the rated residual making and breaking capacity (IΔm)
5.3.10 Standard and preferred values of the rated conditional short-circuit current (Inc)
5.3.10.1 Values up to and including 10 000 A
5.3.10.2 Values above 10 000 A
5.3.11 Standard values of the rated conditional residual short-circuit current (IΔc)
30 5.3.11.1 Values up to and including 10 000 A
5.3.11.2 Values above 10 000 A
5.3.12 Limit values of break time and non-actuating time for MRCP-D of type AC and A
5.3.12.1 Limit values of break time and non-actuating time for alternating residual currents (rms values) for type AC and A
Table 1 – Limit values of break time and non-actuating time for alternating residual currents (rms values)
5.3.12.2 Maximum values of break time for half-wave residual currents (rms values) for type A
Table 2 – Maximum values of break time for half-wave pulsating residual currents (rms values) for type A MRCP-D
5.3.13 Standard value of rated impulse withstand voltage (Uimp)
31 5.3.14 Standard ranges of ambient air temperature
5.4 Coordination with short-circuit protective devices (SCPDs)
5.4.1 General
5.4.2 Rated conditional short-circuit current (Inc)
5.4.3 The conditions are those specified in 9.11.2.4 a)
5.4.4 Rated conditional residual short-circuit current (IΔc)
6 Marking and other product information
6.1 Standard marking
33 6.2 Additional marking
34 Table 3 – Requirements for marking
36 7 Standard conditions for operation in service and for installation
7.1 Standard conditions
Table 4 – Standard conditions for operation in service
7.2 Conditions of installation
7.3 Pollution degree
37 8 Requirements for construction and operation
8.1 Mechanical design
8.1.1 General
8.1.2 Mechanism
38 8.1.3 Clearances and creepage distances (see Annex B)
39 Table 5 – Minimum clearances and creepage distances
42 8.1.4 Screws, current-carrying parts and connections
8.1.5 Terminals for external conductors
43 Table 6 – Connectable cross-sections of copper conductors for screw-type terminals
44 8.1.6 Non-interchangeability
8.1.7 Mechanical mounting of plug-in type MRCP-Ds
45 8.2 Protection against electric shock
8.3 Dielectric properties and isolating capability
8.4 Temperature-rise
8.4.1 Temperature-rise limits
46 Table 7 – Temperature-rise values
8.4.2 Ambient air temperature
8.5 Operating characteristic
8.6 Mechanical and electrical endurance
8.7 Performance at short-circuit currents
8.8 Resistance to mechanical shock and impact
47 8.9 Resistance to heat
8.10 Resistance to abnormal heat and to fire
8.11 Test device
8.12 Requirements for MRCP-Ds functionally dependent on line voltage
Table 8 – Requirements for MRCP-Ds functionally dependent on line voltage
48 8.13 Behaviour of MRCP-Ds in case of overcurrents in the main circuit
8.14 Behaviour of MRCP-Ds in the case of current surges caused by impulse voltages
8.15 Behaviour of MRCP-Ds in case of earth fault currents comprising a d.c. component
8.16 Reliability
8.17 Electromagnetic Compatibility (EMC)
8.18 Behaviour of MRCP-Ds at low ambient air temperatures
9 Tests
9.1 General
Table 9 – List of type tests
49 9.2 Test conditions
50 Table 10 – Test copper conductors corresponding to the rated currents
9.3 Test of indelibility of marking
9.4 Test of reliability of screws, current-carrying parts and connections
51 Table 11 – Screw thread diameters and applied torques
52 9.5 Test of reliability of screw-type terminals for external copper conductors
Table 12 – Pulling forces
53 Table 13 – Conductor dimensions
9.6 Verification of protection against electric shock
54 9.7 Test of dielectric properties and isolating capability
9.7.1 Resistance to humidity
9.7.1.1 Preparation of the MRCP-D for test
9.7.1.2 Test conditions
9.7.1.3 Test procedure
9.7.1.4 Condition of the MRCP-D after the test
9.7.2 Insulation resistance of the main circuit
55 9.7.3 Dielectric strength of the main circuit
56 9.7.4 Insulation resistance and dielectric strength of auxiliary circuits
Table 14 – Test voltage of auxiliary circuits
57 9.7.5 Secondary circuit of detection transformers
9.7.6 Capability of control circuits connected to the main circuit in respect of withstanding high d.c. voltages due to insulation measurements
9.7.7 Verification of impulse withstand voltages (across clearances and across solid insulation) and of leakage current across open contacts
9.7.7.1 Verification of impulse withstand voltage across the open contacts (suitability for isolation)
58 Table 15 – Test voltage across the open contacts for verifying the suitability for isolation, referred to the rated impulse withstand voltage of the MRCP-D and the altitude where the test is carried out
9.7.7.2 Verification of impulse withstand voltage for the parts not tested in 9.7.7.1
59 Table 16 − Test voltage for verification of impulse withstand voltage for the parts not tested in 9.7.7.1
9.7.7.3 Verification of leakage currents across open contacts (suitability for isolation)
9.8 Test of temperature-rise
9.8.1 Ambient air temperature
9.8.2 Test procedure
60 9.8.3 Measurement of the temperature of parts
9.8.4 Temperature-rise of a part
9.9 Verification of the operating characteristic
9.9.1 Test circuit
9.9.2 Off-load tests with residual sinusoidal alternating currents at the reference temperature of 20 C ± 5 C
9.9.2.1 Verification of the correct operation in case of a steady increase of the residual current
9.9.2.2 Verification of the correct operation at closing on residual current
61 9.9.2.3 Verification of the correct operation in case of sudden appearance of sinusoidal a.c. residual current
9.9.2.4 Verification of the correct operation in case of sudden appearance of residual currents of values between 5 IΔn and 500 A
9.9.3 Verification of the correct operation with load at the reference temperature
62 9.9.4 Tests at the temperature limits
9.9.5 Particular test conditions for MRCP-Ds functionally dependent on line voltage
9.10 Verification of mechanical and electrical endurance
9.10.1 General test conditions
9.10.2 Test procedure
63 9.10.3 Condition of the MRCP-D after test
9.11 Verification of the behaviour of the MRCP-D under short-circuit conditions
9.11.1 List of the short-circuit tests
Table 17 – Tests to be made to verify the behaviour of MRCP-Ds under short-circuit conditions
9.11.2 Short-circuit tests
9.11.2.1 General conditions for test
65 Table 18 – Minimum values of l2t and lp
66 Table 19 – Power factors for short-circuit tests
69 9.11.2.2 Where applicable, the prospective short-circuit current shall be the average of the prospective currents in all the phases.Verification of the rated making and breaking capacity (Im)
9.11.2.3 Verification of the rated residual making and breaking capacity (IΔm) of MRCP-Ds
70 9.11.2.4 Verification of the coordination between the MRCP-D and the SCPD
71 9.12 Verification of resistance to mechanical shock and impact
9.12.1 Mechanical shock
9.12.1.1 Test device
72 9.12.1.2 Test procedure
9.12.2 Mechanical impact
74 9.12.2.3 Plug-in type MRCP-Ds
9.13 Test of resistance to heat
75 9.14 Test of resistance to abnormal heat and to fire
76 9.15 Verification of the trip-free mechanism
9.15.1 General test conditions
9.15.2 Test procedure
77 9.16 Verification of the operation of the test device at the limits of rated voltage
9.17 Verification of the behaviour of MRCP-Ds functionally dependent on line voltage, classified under 4.1.2.1, in case of failure of the line voltage
9.17.1 Determination of the limiting value of the line voltage (Ux)
9.17.2 Verification of the behaviour in case of failure of the line voltage
78 9.17.3 Verification of the correct operation, in presence of a residual current, for RCCBs opening with delay in case of failure of the line voltage
9.17.4 Verification of the correct operation of MRCP-Ds with three or four current poles, in presence of a residual current, the neutral and one line terminal only being energized
9.18 Verification of limiting values of the non-operating current under overcurrent conditions
9.18.1 Verification of the limiting value of overcurrent in case of a load through a MRCP-D with two current poles
9.18.2 Verification of the limiting value of overcurrent in case of a single phase load through a three-pole or four-pole MRCP-D
79 9.19 Verification of behaviour of MRCP-Ds in case of current surges caused by impulse voltages
9.19.1 Current surge test for all MRCP-Ds (0,5 μs/100 kHz ring wave test)
9.19.2 Verification of behaviour at surge currents up to 3 000 A (8/20 µs surge current test)
9.19.2.1 Test conditions
80 9.19.2.2 Test results
9.20 Verification of resistance of the insulation against an impulse voltage
81 9.21 Verification of the correct operation at residual currents with d.c. components
9.21.1 Type A residual current devices
9.21.1.1 Verification of the correct operation in case of a continuous rise of the residual pulsating direct current
Table 20 – Tripping current ranges for type A MRCP-Ds
9.21.1.2 Verification of the correct operation in case of suddenly appearing residual pulsating direct currents
82 9.21.1.3 Verification at the reference temperature of the correct operation with load
9.21.1.4 Verification of the correct operation in case of residual pulsating direct currents superimposed by smooth direct current of 0,006 A
9.22 Verification of reliability
9.22.1 Climatic test
9.22.1.1 Test chamber
9.22.1.2 Severity
83 9.22.1.3 Testing procedure
84 9.22.1.4 Recovery
9.22.1.5 Final verification
9.22.2 Test with temperature of 40 C
9.23 Verification of ageing
85 9.24 Electromagnetic Compatibility (EMC)
Table 21 – Tests to be applied for EMC
87 Figure 1 – Thread forming tapping screw (3.6.10)
Figure 2 – Thread cutting tapping screw (3.6.11)
88 Figure 3 – Standard test finger (9.6)
89 Figure 4–behaviour at low ambient air temperature of MRCP-Ds for use in the range of −25 C to +40 C (9.25)
90 Figure 5 – Test circuit for the verification of the correct operation of MRCP-Ds in the case of residual pulsating direct currents
91 Figure 6 – Test circuit for the verification of the correct operation in case of residual pulsating direct currents in presence of a standing smooth direct current of 0,006 A
94 Figure 7 – Test circuit for the verification of the rated residual making and breaking capacity (IΔm)
95 Figure 12 – Test circuit for the verification of the rated making and breaking capacity and of the co-ordination with a SCPD of a two-pole 400V, three-pole or four-pole MRCP-D (9.11)
96 Figure 13 – Test apparatus for the verification of the minimum I2t and Ip values to be withstood by the MRCP-D (9.11.2.1 a))
97 Figure 14 – Mechanical shock test apparatus (9.12.1)
98 Figure 15 – Mechanical impact test apparatus (9.12.2.1)
Figure 16 – Striking element for pendulum impact test apparatus (9.12.2.1)
99 Figure 17 – Mounting support for sample for mechanical impact test (9.12.2.1)
100 Figure 18 – Example of mounting and unenclosed MRCP-D for mechanical impact test (9.12.2.1)
101 Figure 19 – Example of mounting of panel mounting type MRCP-D for the mechanical impact test (9.21.2.1)
102 Figure 20 – Application of force for mechanical test of rail mounted MRCP-D (9.12.2.2)
Figure 21 – Ball-pressure test apparatus (9.13.2)
103 Figure 22 – Test circuit for the verification of the limiting value of overcurrent in case of single-phase load through a three-pole MRCP-D (9.18.2)
104 Figure 23 – Current ring wave 0,5 μs/100 kHz
Figure 24 – Test circuit for the ring wave test at MRCP-Ds
105 Figure 25 – Stabilising period for reliability test (9.22.1.3)
106 Figure 26 – Reliability test cycle (9.22.1.3)
107 Figure 27 – Example for test circuit for verification of ageing (9.23)
Figure 28 – Surge current impulse 8/20 μs
108 Figure 29 – Test circuit for the surge current test at MRCP-Ds
Figure 30 – Example of calibration record for short-circuit test (9.11.2.1 j2)
109 Figure 31 – Example of application of force for mechanical test on two-pole plug-in MRCP-D, the holding in position of which depends solely on the plug-in connections (9.12.2.3)
110 Figure 32 – Diagrammatic representation of a small part
Figure 33 – Test cycle for low temperature test (9.25)
111 Annex A (normative) Test sequence and number of samples to be submitted for verification of conformity
A.1 Test sequences
Table A.1 – Test sequences
112 A.2 Number of samples to be submitted for full test procedure
Table A.2 – Number of samples for full test procedure
113 A.3 Number of samples to be submitted for simplified test procedures in case of submitting simultaneously a range of MRCP-Ds of the same fundamental design
114 Table A.3 – Number of samples for simplified test procedure
115 Table A.4 – Test sequences for MRCP-Ds of different classification according to 4.6
116 Annex B (normative) Determination of clearances and creepage distances
117 Figures B.1 to B.10 – Illustrations of the application of creepage distances
118 Annex C (normative) Arrangement for the detection of the emission of ionized gases during short-circuit tests
119 Figure C.1 – Test arrangement
Figure C.2 – Grid
120 Figure C.3 – Grid circuit
121 Annex D (normative) Routine tests
D.1 General
D.2 Tripping test
D.3 Electric strength test
D.4 Performance of the test device
122 Annex E (informative) Methods of determination of short-circuit power-factor
E.1 The formula for the d.c. component is:
E.2 Determine the angle from:
124 Annex F (informative) Glossary of symbols
125 Annex G (informative) Examples of terminal designs
Figure G.1 – Examples of pillar terminals
126 Figure G.2 – Examples of screw terminals and stud terminals
127 Figure G.3 – Examples of saddle terminals
Figure G.4 – Examples of lug terminals
128 Annex H (informative) Follow-up testing programme for MRCP-Ds
H.1 General
H.2 Follow-up testing programme
H.2.1 Quarterly follow-up testing programme
H.2.2 Annual follow-up testing programme
Table H.1 – Test sequences during follow-up inspections
129 H.2.3 Sampling procedure
H.2.3.1 Quarterly testing programme
130 H.2.3.2 Annual testing programme
131 H.2.4 Number of samples to be tested
Table H.2 – Number of samples to be tested
132 Annex I (informative) SCPDs for short-circuit tests
I.1 Introduction
I.2 Silver wires
Table I.1 – Indication of silver wire diameters as a function of rated currents and short-circuit currents
I.3 Fuses
133 I.4 Other means
134 Annex J (normative) Particular requirements for MRCP-Ds with screwless type terminals for external copper conductors
J.1 Scope
J.2 Normative references
J.3 Definitions
135 J.4 Classification
J.5 Characteristics of MRCP-Ds
J.6 Marking
J.7 Standard conditions for operation in service
J.8 Constructional requirements
J.8.1 Connection or disconnection of conductors
136 J.8.2 Dimensions of connectable conductors
Table J.1 – Connectable conductors
J.8.3 Connectable cross-sectional areas
Table J.2 – Cross-sections of copper conductors connectable to screwless-type terminals
137 J.8.4 Insertion and disconnection of conductors
J.8.5 Design and construction of terminals
J.8.6 Resistance to ageing
J.9. Tests
J.9.1 Test of reliability of screwless terminals
J.9.1.1 Reliability of screwless system
138 J.9.1.2 Test of reliability of connection
J.9.2 Tests of reliability of terminals for external conductors: mechanical strength
Table J.3 – Pull forces
J.9.3 Cycling test
139 Figure J.1 – Connecting samples
140 Figure J.2 – Examples of screwless-type terminals
141 Annex ZZ (informative) Coverage of Essential Requirements of EU directives
142 Bibliography
BSI 14/30295009 DC
$24.66